Full Job Description
GE Appliances’ Camden plant is looking for a Senior Process Improvement Engineer (PIE) who drives operational excellence within a production area by owning equipment performance, leading continuous improvement initiatives and ensuring world-class standards in safety, quality, delivery and cost. This role serves as a key technical and leadership resource within the production area, partnering with cross-functional teams to optimize processes, enhance equipment reliability and champion a culture of continuous improvement.
Position
Senior Process Improvement Engineer
Location
USA, Camden, SC
How You'll Create Possibilities
Equipment & Process Ownership
• Own and optimize all equipment and tooling in the assigned production area, ensuring reliable operation and compliance with specifications.
• Lead troubleshooting efforts, collaborating with maintenance and engineering teams to improve Overall Equipment Efficiency (OEE).
• Develop and maintain robust Total Productive Maintenance (TPM) and Preventive Maintenance (PM) plans to maximize uptime and minimize unplanned downtime.
• Evaluate, recommend and justify equipment or tooling upgrades and capital projects to improve performance and safety.
• Ensure calibration and process control compliance within assigned manufacturing areas.
Continuous Improvement
• Lead root cause analysis and problem-solving to eliminate waste, reduce variation and enhance throughput.
• Facilitate Kaizen events, implement Poka-Yoke and other lean methodologies and drive standard work implementation.
• Champion the principles of the Appliance Production System, promoting a culture of continuous improvement and accountability.
• Collaborate cross-functionally to identify, document and share best practices across the organization.
Quality & Safety
• Maintain process and product quality by proactively identifying and addressing potential defects and process deviations.
• Partner with Quality and Operations teams to lead defect tracking, corrective actions and process audits.
• Promote a safety-first culture by ensuring compliance with all PPE, Lockout/Tagout (LOTO) and environmental health and safety (EHS) standards.
• Support and lead accident investigations, ergonomic assessments and safety improvements.
Leadership & Collaboration
• Provide technical leadership to production teams, fostering collaboration between hourly and salaried personnel.
• Partner with operations, maintenance and manufacturing engineering on long-term equipment and process improvement projects.
• Support the training and development of team leaders, operators and maintenance staff on new processes, standards and performance expectations.
• Contribute to positive employee relations by promoting fairness, inclusion and open communication.
New Product Introductions (NPI)
• Represent manufacturing during new product launches, providing feedback on manufacturability, capacity and process design.
• Coordinate equipment qualification, installation and process validation for new models or technologies.
• Partner with vendors and cross-functional teams to ensure seamless integration of new products into production.
What You'll Bring to Our Team
Requirements:
• Bachelor’s degree, or in pursuit of, in Engineering (Mechanical, Industrial, Manufacturing, Electrical) or related field or equivalent experience.
• 5+ years’ experience in Manufacturing Engineering, Operations or Quality support roles.
• Flexibility to adjust working hours to support production demands (including early starts, extended shifts or occasional weekend work).
Preferred:
• Demonstrated success leading cross-functional teams in a high-volume manufacturing environment, working effectively with both salaried and union hourly employees.
• Six Sigma certification with strong knowledge of Lean, DMAIC and other improvement methodologies.
• Technical expertise in manufacturing processes such as thermoforming, extrusion, metal fabrication and automated equipment operations.
• Hands-on experience with PLC controls, robotics (including Fanuc and end-of-arm tooling), servo systems and preventive maintenance of mechanical, electrical, hydraulic and pneumatic systems.
• Experience applying Lean Manufacturing principles, standard work and time studies to improve safety, quality, delivery and cost performance.
• Demonstrated ability to troubleshoot and optimize high-volume manufacturing equipment and material flow.
• Proficiency in Microsoft Office (especially Excel) with the ability to learn new systems quickly.
• Strong verbal and written communication skills, coupled with excellent interpersonal and leadership abilities.
Working Conditions:
• Working conditions are normal for both an office and manufacturing environment.
• Work may involve lifting materials and products up to 25 pounds.
• Working in the manufacturing environment requires the use of safety equipment to include but not limited to: safety glasses, hearing protection, gloves, work shoes/boots.