What you will do:
Analysis, design, and optimization of processes to maximize efficiency, productivity, and quality of production and services, minimizing operational costs and ensuring sustainability.
How you will do it:
- Capacity & Line Design: Build and maintain capacity line (takt time, labour hours, headcount, bottleneck analysis) for current and future demand. Design and balance lines and stations using Yamazumi and line balance analysis.
- Standard Work: Define, deploy and audit Standardized Work (SW, SWCS, SWL), on the Genba, and train supervisors and operators to sustain.
- Waste Elimination: Identify and remove waste through Time Studies, VSM, Spaghetti Diagram and Kaizen events to reduce lead time and improve flow production.
- New Product Introduction (NPI): Support NPI, line transfers and ramp-ups, from process design and prototypes builds to validating capacity and standard work before start of production, create (Standard Work, Work Instruction, Visual Aid, Standard Work Instruction,).
- Data & Daily Management: Keep plant Industrial Engineering data (Capacity, headcount, hours per unit, productivity, efficiency, shifts, available time).
- Ergonomics & Safety: Integrate ergonomics and safety into station and layout design in partnership with EHS.
- Cross-Functional Execution: Partner with Production, Quality, Advance Manufacturing Engineering, Manufacturing Engineering and Planning to turn analysis into sustained results. Support process documentation (DFMEA, PFMEA, PPAP, Control Plan).
- Problem Solving: Apply structured problem solving methodologies (5 Why, Ishikawa, Pareto) to identify root causes, implement actions, and drive sustainable improvement.
What we look for:
Required
- Bachelor’s degree in manufacturing, industrial engineering or similar.
- Proficient computer skills (MS Office Suite)
- AutoCAD
- Standard Work Knowledge
- > 3 years of experience in Industrial Engineering
- Strong Leadership skills at all levels (operator-top management)
- People management at different sites
- Fully bilingual English & Spanish.
Preferred:
- Lean implementor certification
- Six Sigma training certification
SALARY RANGE: $90,000 - $125,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us
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