B.S. or higher in engineering, preferably Mechanical Engineering
7+ years in mechanical or electrical design, specifically with wire harnesses
Proficient in CAD/PLM/PDM systems
Experience with rapid iteration cycles
Skilled in creating 3D CAD and 2D drawings for harness routing
Responsibilities
Own design of vehicle wire harnesses for various power and signal applications
Maintain comprehensive vehicle wiring diagrams
Manage high-voltage harness routing for critical systems
Document device transmittal for cross-team communication
Collaborate on packaging wire harness components in RV interiors and exteriors
Conduct mechanical analysis to meet functional and durability standards
Perform DFMEA to enhance reliability and safety of components
Benefits
Healthcare, Dental, Vision coverage
401k plan
Flexible Paid Time Off encouraged for use
13 Company Holidays including a scheduled downtime week
12 weeks paid parental leave
Yearly stipend for RV trips or professional development opportunities
Full Job Description
About the Role
Lightship's mission to modernize and electrify RVs demands that we build a high competency in cutting edge vehicle design and manufacturing. As a Staff Design Engineer focused on wiring systems, you will work hand in hand with the rest of the power systems, vehicle, and controls engineering teams to ensure power and signals get to where they need to go. You will collaborate across Product, Design, Engineering, and beyond to make architectural decisions that hasten our path to market with an exceptional vehicle that redefines RVing.
Responsibilities
Own product design for vehicle wire harnesses that may include signal wiring, solar, AC and DC appliance power, and other vehicle sensor, component, and controller wiring
Maintain the full vehicle wiring diagram with support from the power systems and vehicle engineering teams
Manage high-voltage harness routing and design for the drive system, power distribution, and HVAC
Own device transmittal documentation as the interfacing document between device owners, controls, and harnessing team
Work with power systems and vehicle teams to package wire harness components on the interior and exterior of the RV cabin
Conduct detailed mechanical analysis of subsystems and components as needed to ensure all functional, durability, and longevity requirements are met
Perform Design Failure Modes & Effects Analysis (DFMEA) to establish reliability and mitigate safety issues for critical components and assemblies
Select off-the-shelf components (connectors, terminals, wire, loom, shields, etc.) with a focus on cost, quality, and supply chain robustness
Work directly with vendors alongside supply chain for sourcing parts, components, and materials
Support functional prototyping of subsystems to de-risk designs early before full vehicle builds
Work with the test engineering team to develop DVP&R testing and troubleshoot vehicle-level test failures
Provide technical mentorship and guidance to a growing team of mechanical engineers
Minimum Qualifications
B.S. or higher degree in an engineering field, preferably Mechanical Engineering
7+ years of mechanical or electrical engineering design experience, with direct experience spec'ing, designing, and validating wire harnesses
Experience with the following:
CAD/PLM/PDM systems
Rapid iteration cycles
General harness sizing & provisioning
Creating 3D CAD and 2D drawings for harness routing
Creating design validation plans for electrical hardware & mechanical assemblies
Preferred Qualifications
EV/HV Routing Experience
Boat/AG/RV Industry Experience
OR
Experience in automotive or transportation industries (truck/bus/rail)
Siemens Capital
Catia
Harness prototyping
$155,000 - $170,000 a year
Employee Benefits & Philosophy - Applies to Full Time Employees only
- Healthcare, Dental, Vision
- 401k
- Flexible Paid Time Off - that we actually want you to use!
- 13 Company Holidays: 8 throughout the year + the company observes a week of scheduled downtime during the end of the year, allowing all employees to enjoy a break
- 12 weeks paid parental leave
- Yearly LightTrip stipend for an RV trip &/or professional development opportunities
Lightship offers all of its full time employees and their dependents full benefits including health, dental and vision insurance. We are on a mission to create a more healthful all-electric experience for a pastime that millions of families enjoy and believe strongly that our team should not have to worry about quality healthcare for themselves or their loved ones along the way.
About Lightship
Lightship is a technology company that specializes in developing advanced airships for various applications. The company's airships are designed to provide a low-cost, low-carbon alternative to traditional aircraft for a range of missions, including cargo transport, surveillance, and communications. Lightship's airships are powered by a combination of solar panels and batteries, which allows them to operate for extended periods without refueling. The company was founded in 2012 and is based in Washington, DC.