Sr. Design Engineer

TAE

$80K — $150K *
Aerospace & Defense
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • 12+ years of hands-on mechanical design experience with increasing complexity
  • Experience with neutral beams or particle accelerators
  • Familiarity with high voltage design principles
  • Proven ability to manage design lifecycle from concept to installation
  • Expertise in mechanical assemblies, fasteners, and manufacturing design
  • Knowledge of geometric dimensioning and tolerancing (ASME Y14.5M)
  • Proficient in SolidWorks or equivalent 3D CAD software (1,000+ hours)

Responsibilities

  • Lead design and development of complex mechanical systems
  • Create 2D/3D CAD models and detailed design documentation using SolidWorks
  • Collaborate with engineering, physics, and project management to resolve design challenges
  • Maintain detailed drawings, bills of materials, and technical documentation
  • Coordinate with vendors for component fabrication and conduct shop visits
  • Generate conceptual CAD models from initial sketches and requirements
  • Participate in assembly, installation, and commissioning activities

Benefits

  • 100% onsite presence for collaborative teamwork
  • Opportunity to work on innovative projects in advanced technologies
  • Engagement with a cross-disciplinary team of experts
  • Possibility of contributing to cutting-edge R&D and commercial ventures
  • Dynamic work environment fostering creativity and hands-on experience
Full Job Description
About The Role

The Senior Design Engineer will lead the design and development of mechanical systems supporting TAE's R&D and commercial ventures. Projects will range from simple machined components to large structural weldments and advanced electro-mechanical assemblies. The role is ideal for creative, hands-on, and technology-savvy candidates with specialized expertise in areas such as high vacuum systems, plasma/accelerator design, high voltage design, cryogenics, refractory materials, and additive manufacturing. Experience from national labs, universities, or large-scale R&D facilities is a plus.

The role requires 100% onsite presence to collaborate with the Design Team.

  • Apply technical expertise to design and develop complex mechanical systems and technologies.
  • Create 2D/3D CAD models, layout drawings, and detailed design documentation using SolidWorks.
  • Resolve design challenges through collaboration with engineering, physics, and project management teams.
  • Produce and maintain detailed drawings, bills of materials, and technical documentation.
  • Coordinate with outside vendors to fabricate components and ensure design adherence, including shop visits as necessary.
  • Generate conceptual CAD models from sketches and undefined project requirements.
  • Participate in assembly, installation, and commissioning activities as needed.
  • Foster cross-disciplinary communication with engineering, physics, quality, and procurement groups.


About You

  • 12+ years of hands-on mechanical design experience with increasing technical complexity.
  • Experience designing neutral beams or particle accelerators.
  • Familiarity with high voltage design principles.
  • Proven ability to manage a design through the entire lifecycle from concept to installation.
  • Expertise in mechanical assemblies, fasteners, and manufacturing design considerations.
  • Familiarity with geometric dimensioning and tolerancing (ASME Y14.5M).
  • Proficient with SolidWorks, Catia, or other 3D CAD software (1,000+ hours). Experience with PDM/PLM design change management tools is a plus.
  • Strong working knowledge of engineering materials and fabrication methods.


Education

  • B.S. in Engineering or related technical field (Master's preferred).


At TAE Technologies, we consider a wide range of factors when making compensation decisions including but not limited to skill sets; experience and job-related knowledge, training; licenses and certifications, and other business and organizational needs. The total compensation package for this position may also include other elements depending on the position offered (non-Sr., Sr., Lead or Manager). The compensation range for these roles are $80,000-$150,000.

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