Sr Automation Machine Design Engineer

Fresh Consulting

• $95K — $115K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • BS in Mechanical Engineering, MS Preferred
  • 3 to 5 years of experience in automation, machine design, or robotics integration
  • Proficiency in SolidWorks for modeling and design
  • Knowledge of ASME Y14.5-2018 and ISO 286 standards
  • Understanding of industrial safety standards and risk reduction principles

Responsibilities

  • Design and develop custom automation equipment and electromechanical systems
  • Create and revise 3D CAD models and detailed drawings
  • Integrate robotics, sensors, and other automation hardware
  • Participate in component selection and design validation activities
  • Build and troubleshoot prototype and final equipment
  • Support commissioning and operator training at customer sites
  • Document design changes and resolve system performance issues

Benefits

  • Opportunities for continued education and professional development
  • Collaborative work environment with a project development focus
  • Access to cutting-edge technology and equipment
  • Involvement in innovative projects in automation and robotics
  • Strong focus on machine safety and regulatory compliance
Full Job Description
Key Responsibilities:
  • Design and develop of custom automation equipment, fixtures, workstations, and electromechanical systems as part of a project development team;
  • Create and revise 3D CAD models, detailed drawings, assemblies, and bills of materials for automation and mechatronic systems;
  • Assist with the integration of robotics, machine vision, servo actuators, pneumatic components, sensors, and other automation hardware;
  • Participate in concept development, component selection, design reviews, and design validation activities;
  • Build, troubleshoot, and refine prototype and final-deliverable equipment;
  • Support equipment commissioning, factory acceptance testing, site installation, startup, and operator training at customer sites;
  • Work with internal team members and customer team members to ensure designs are aligned with project requirements;
  • Document design changes, test results, and issues in a clear and timely manner;
  • Identify and resolve mechanical, integration, and system performance issues during development and deployment;
  • Follow company and customer requirements for machine safety, documentation, quality, and regulatory compliance;
  • Support continuous improvement of engineering standards, templates, design practices, and build processes.


Required Qualifications:
  • BS in Mechanical Engineering, MS Preferred;
  • 3 to 5 years of relevant experience in automation, machine design, or robotics integration, with specific experience designing and deploying factory automation systems;
  • Proficiency with SolidWorks for assembly modeling and part design;
  • Proficiency in ASME Y14.5-2018 (R2024 and ISO 286;
  • Understanding of industrial safety standards and machine risk reduction principles.

Proven Experience:
  • 3-5 custom automation machines as principal or lead engineer;
  • Cell layout and simulation;
  • Linear motion systems consisting of ball-screws, linear ways and servo motors;
  • Pick-and-place processes including feeder and gripper development;
  • Work-holding development for fixed applications and transfer systems;
  • Process development including:
    • Fastening;
    • Plastic joining such as ultrasonic welding;
    • Laser processes such as welding or trimming;
    • Welding and brazing;
    • Soldering including laser or selective;
    • Metal working processes such as cutting, shearing, machining, crimping or forming;
  • Hazard evaluation and safety system design;
  • Design and development of precision weldments, tooling and advanced alignment and work-holding technologies;
  • Equipment commissioning, debug, or startup in a production or customer environment.

Additional Skills:
  • Sizing and selecting servo motors and drive components;
  • Self-aligning design principles;
  • Basic understanding of robotics, servo motion systems, PLC based automation, and industrial controls integration;
  • Machine vision systems, industrial cameras, lighting, and inspection applications;
  • Familiarity with Beckhoff PLCs and robots made by Epson, Fanuc or ABB;
  • BOM management and revision control;
  • Tolerancing & design evaluation for tolerance stack-up, clearance and fit;
  • Design for manufacturability;
  • PFMEA;
  • FEA;
  • Knowledge of machine shop practices, including CNC milling, CNC turning, welding, grinding, and heat treatment.

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