5+ years in design and commissioning of industrial control systems
Preferred expertise in process integration and electromechanical systems
Experience with robot programming, particularly ABB
Proficiency in PLC programming, especially Beckhoff TwinCAT or Siemens TIA Portal
Familiarity with HMI and SCADA programming, ideally Ignition or Beckhoff
Knowledge of NEC, UL508A codes is essential
Responsibilities
Design and manage automation projects from inception to completion
Oversee equipment specifications, costs, installation, and commissioning
Develop and enforce safety strategies in compliance with ANSI/RIA15.06/OSHA standards
Collaborate with engineers to define system requirements and architecture
Maintain thorough documentation to facilitate operational hand-off
Troubleshoot and improve equipment in a fast-paced production setting
Architect and debug organized, maintainable PLC code for manufacturing applications
Benefits
Collaborative and innovative work environment
Opportunities for professional growth and skill enhancement
Ability to work on cutting-edge technology like Starlink
Exposure to diverse manufacturing processes
Commitment to safety and engineering excellence
Full Job Description
SR. AUTOMATION AND CONTROLS ENGINEER, INSOURCE MANUFACTURING (STARLINK)
SpaceX is developing a low latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable.
As a member of the Materials Engineering group, you will develop and implement technologies to support high-volume production, rapid product iteration, and new capabilities at SpaceX. You will work with multiple manufacturing disciplines, including injection molding, high pressure die casting, stamping, and mold manufacturing. A strong focus on safety is required, ensuring that all technologies and processes meet the highest safety standards. You will collaborate with cross-functional teams, including design engineering, manufacturing, and operations. Having an open mindset, challenging requirements, and using engineering fundamentals are essential in this role.
RESPONSIBILITIES:
Design, develop, and manage automation projects
Manage specifications, cost, lead-time, installation, and commissioning of new equipment
Own safety strategy and planning. Implement ANSI/RIA15.06/OSHA compliant systems
Collaborate with and challenge mechanical designers and manufacturing engineers to create system requirements and architecture
Create and maintain equipment documentation and drawings to enable hand-off to operational teams
Debug, root-cause, and make continuous improvements of equipment in a high-rate production environment
Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
Design electrical systems compliant to NEC, NFPA, & UL508A regulations
Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
BASIC QUALIFICATIONS:
Bachelor's degree in an engineering discipline
5+ years of experience in the design and commissioning of controls systems for industrial applications
PREFERRED SKILLS AND EXPERIENCE:
Process integration and electromechanical/mechatronic systems experience
Robot programming experience, preferably ABB
C#, .NET, python and/or SQL experience
PLC programming experience, preferably Beckhoff TwinCAT or Siemens TIA Portal
HMI and SCADA programming experience, preferably Ignition or Beckhoff TwinCAT HMI
Field bus networks, serial communication and Ethernet communication
Knowledge of NEC, UL508A codes
Experience with 3D CAD, preferably Siemens NX
Exposure to a wide variety of industrial machinery
Experience in fast-paced iterative design and test environments
Experience automating the aggregation of metrics into dashboards and alerting systems
Experience with developing and deploying tools used for data analysis
Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation
Electrical schematic CAD experience using EPlan
Electrical sizing of motors, cables, circuit protection, VFDs, motor starters, and other motion systems
Hands-on experience building and commissioning high quality electrical control panels and electro-mechanical systems
ADDITIONAL REQUIREMENTS:
Must be willing to travel up to 10%
Standing/walking for long periods of time
Must be willing to work long hours and weekends as necessary to accommodate manufacturing and test campaigns
ITAR REQUIREMENTS:
To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. a7 1157, or (iv) Asylee under 8 U.S.C. a7 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.
About SpaceX
SpaceX is an American aerospace manufacturer and space transportation services company founded in 2002 by entrepreneur Elon Musk. The company designs, manufactures, and launches advanced rockets and spacecraft. SpaceX has developed the Falcon 1, Falcon 9, Falcon Heavy, and Dragon spacecraft. The company was founded with the goal of reducing space transportation costs and enabling the colonization of Mars. SpaceX has achieved several milestones in spaceflight, including the first privately-funded liquid-propellant rocket to reach orbit, the first privately-funded company to send a spacecraft to the International Space Station, and the first privately-funded company to send a human-rated spacecraft to orbit.
