Senior Software Engineer - Equipment Controls

Saviance

$110K — $145K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • BS in Software Engineering, Computer Engineering, Electrical Engineering, Mechanical Engineering, Robotics, Mechatronics, or a related field, or equivalent experience.
  • 7+ years in industrial automation, equipment controls, embedded systems, real-time systems, or robotics with a solid professional background.
  • Strong expertise in modern C++ and C#, specifically in hardware-adjacent environments, with demonstrated ability to translate machine requirements into software designs.
  • Familiarity with integrating industrial automation hardware and understanding communication buses, sensors, actuators, and motion systems.
  • Experience with source control, issue tracking, and writing clear test plans for software interfacing with hardware.
  • Strong analytical, communication, and collaboration skills across engineering disciplines.

Responsibilities

  • Design and maintain real-time C++ machine-control software for complex systems like gas flow and motion controls.
  • Develop C#/.NET applications for HMI, diagnostics, and configuration of advanced equipment operations.
  • Integrate and troubleshoot various automation hardware, ensuring smooth operation with sensors and actuators.
  • Support machine commissioning and troubleshoot production issues by analyzing logs and performing direct tests.
  • Collaborate with cross-functional teams to define and implement machine behavior requirements into software solutions.
  • Enhance the fault handling and diagnostics processes for equipment to improve recovery workflows.
  • Document all designs, testing procedures, and troubleshooting guides to aid in systems maintenance.

Benefits

  • Flexible work arrangements to support work-life balance.
  • Opportunities for career advancement and professional development.
  • Access to advanced technology and tools for engineering innovation.
  • Collaborative work environment with cross-disciplinary teams.
  • Potential for participation in company-sponsored events and activities.
Full Job Description
Senior Software Engineer - Equipment Controls

Job Description: Looking for a talented and self-motivated Senior Software Engineer to develop, maintain, troubleshoot, and extend machine-control software for Client electro-mechanical additive manufacturing systems. The ideal candidate has strong C++ and C# experience, is comfortable working close to hardware, and can debug complex real-time equipment behavior from software, controls, electrical, process, and operator-facing symptoms.

Job Duties:
  • Design, implement, maintain, and troubleshoot real-time C++ machine-control software for complex control systems, including gas flow control, motion systems, timing and communication systems.
  • Develop and maintain C#/.NET HMI, backend, configuration, setup-wizard, and diagnostics software for complex equipment operation.
  • Integrate and debug industrial automation hardware including EtherCAT I/O, safety interfaces, PMAC/Delta Tau motion systems, PLC interactions, sensors, actuators, lasers, and related machine peripherals.
  • Support machine bring-up, commissioning, production troubleshooting, and root-cause analysis using logs, database telemetry, diagnostics, simulator behavior, and direct machine testing.
  • Work with controls, electrical, mechanical, process, optics, manufacturing, and field teams to turn machine behavior requirements into robust software and controls implementations.
  • Improve fault handling, fail-safe behavior, operator messaging, configuration persistence, diagnostics, and recovery workflows for production equipment.
  • Maintain and extend shared software libraries and deployment support for multiple machine projects.
  • Document designs, handoff notes, test plans, commissioning procedures, and troubleshooting guidance for systems that must be maintained by a broader engineering team.
  • Participate in code reviews, enforce practical testing discipline, and mentor less experienced engineers.

Skills/Qualifications:

Required:
  • Object-oriented design and analysis (OOA/OOD) with demonstrated ability to translate ambiguous machine requirements into maintainable software designs.
  • Strong professional experience with modern C++ in equipment, embedded, real-time, or other hardware-adjacent software environments.
  • Strong professional experience with C#/.NET for HMI, tooling, configuration, diagnostics, or backend equipment software.
  • Ability to independently debug complex software and machine behavior across C++, C#, real-time systems, industrial I/O, hardware interfaces, logs, and operator workflows.
  • Working understanding of industrial automation concepts such as communication buses, sensors, actuators, motion, PLC/safety interaction, interlocks, fault handling, real-time constraints, and fail-safe behavior.
  • Experience designing or maintaining GUI/HMI systems for complex control systems or production equipment.
  • Comfort working directly with machines in a lab or factory environment, including bring-up, commissioning, issue reproduction, and validation testing.
  • Experience with source control, issue tracking, code reviews, and practical test planning for software that interacts with hardware.
  • Experience using AI tooling to effectively and safely assist in software development, such as Codex / Claude / Copilot.
  • Strong analytical, written, and verbal communication skills; must be able to work effectively across software, controls, electrical, mechanical, process, and manufacturing teams.

Strongly Desired:
  • Experience with RTOS or real-time Windows extensions such as IntervalZero RTX, or comparable real-time control environments.
  • Experience with EtherCAT, Beckhoff/TwinCAT, Siemens PLCs, Delta Tau/PMAC, Galil, Client, or comparable motion/control platforms.
  • Experience with gas/vacuum/chamber systems, inerting, O2 safety, purifier/filter systems, pressure control, valves, blowers, or similar process-control subsystems.
  • Experience with laser systems, CNC equipment, additive manufacturing, semiconductor equipment, robotics, test equipment, or other complex electro-mechanical production tools.
  • Experience with SQL-type database systems and query/debug workflows, including PostgreSQL.
  • Experience using oscilloscopes, logic analyzers, multimeters, or similar tools to debug hardware/software interfaces.
  • Background in mechatronics, electrical systems, controls engineering, or manufacturing equipment support.
  • Python or other scripting experience for automation, diagnostics, test tooling, or data analysis.

Education/Experience:

Required:
  • BS degree in Software Engineering, Computer Engineering, Electrical Engineering, Mechanical Engineering, Robotics, Mechatronics, or a related field, or equivalent professional experience.
  • 7+ years of relevant professional experience developing software for industrial automation, equipment controls, embedded systems, real-time systems, robotics, motion systems, or similar hardware-integrated products.

Desired:
  • MS degree preferred.
  • 10+ years of relevant experience preferred for candidates near the top of the salary range.

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