Job Title: Senior Equipment Process Engineer - UpstreamAbout the Job:The Senior Equipment Engineer is the technical owner for an assigned portfolio of manufacturing, utility, facility, or laboratory equipment. This role improves equipment safety, compliance, availability, and lifecycle performance by combining hands-on troubleshooting with effective maintenance strategies, equipment changes, technical documentation, and cross-functional leadership.
Main Responsibilities:- Own equipment performance and lifecycle: Maintain asset health, design basis, operating limits, criticality, failure history, documentation, maintenance strategy, obsolescence risks, and improvement priorities.
- Lead troubleshooting and field support: Diagnose complex mechanical, electrical, instrumentation, and control-interface issues. Partner directly with mechanics and technicians through repair, testing, and return to service.
- Build executable maintenance plans: Develop and technically approve complete work packages, including scope, sequence, labor, parts, tools, permits, LOTO, acceptance criteria, post-maintenance testing, and restoration requirements.
- Optimize preventive maintenance and spares: Create risk-based PM strategies, equipment BOMs, critical-spares lists, stocking recommendations, and obsolescence mitigation plans using equipment criticality, failure modes, OEM guidance, and operating history.
- Lead equipment changes and projects: Define technical requirements and lead design reviews, vendor selection, FAT/SAT, commissioning, qualification, turnover, training, maintenance readiness, and documentation for modifications and new equipment.
- Own technical quality actions: Lead equipment-specific change controls and CAPAs, provide timely deviation assessments, and ensure approved hardware changes are implemented, tested, documented, and effectively closed.
- Drive reliability improvement: Use downtime, repeat work, deviations, maintenance findings, and condition data to eliminate bad actors and improve reliability, maintainability, safety, and compliance.
- Coordinate vendors and stakeholders: Develop technical scopes, assess vendor capability and performance, and collaborate with Operations, Quality, Validation, Metrology, HSE, Automation, Engineering, Procurement, Stores, and Finance.
Key Deliverables:- Technically complete, schedule-ready work packages and maintenance master data.
- Risk-based PM programs, accurate equipment BOMs, and critical-spares strategies.
- Timely, technically sound closure of deviations, CAPAs, change controls, and engineering actions.
- Reduced repeat failures, emergency work, avoidable downtime, and obsolete-component exposure.
- Complete maintenance readiness and technical turnover for equipment changes and new assets.
- Accurate, traceable, and inspection-ready drawings, specifications, manuals, and records.
About You:Basic Qualifications- Bachelor's degree in mechanical, electrical, chemical, biomedical, or related engineering discipline,
- 8+ years engineering experience supporting manufacturing, facilities, utilities, laboratories, or complex process equipment in a regulated or high-reliability environment.
- Demonstrated equipment troubleshooting capability using drawings, manuals, data, failure history, and structured root-cause methods.
- Experience developing job plans, PM tasks, technical specifications, spare-parts recommendations, or maintenance strategies.
- Experience supporting equipment modifications, commissioning, qualification, change control, deviations, or CAPAs.
- Ability to work effectively in the field and communicate technical risk and recommendations to technical teams and leaders.
Preferred Qualifications- Experience in biopharmaceutical, pharmaceutical, medical-device, SUT, or other cGMP manufacturing.
- Working knowledge of CMMS/EAM systems, equipment BOMs, work-order controls, and maintenance master data.
- Knowledge of reliability methods, including criticality, FMEA, root cause analysis, condition monitoring, bad-actor elimination, and lifecycle planning.
- Experience with P&IDs, electrical and mechanical drawings, instrumentation, controls interfaces, and OEM technical packages.
- PE, CMRP/CRL, Lean/Six Sigma, project-management training, or related professional certification.
The salary range for this position is:
$100,500.00 - $145,166.66
All compensation will be determined commensurate with demonstrated experience. Employees may be eligible to participate in Company employee benefit programs, and additional benefits information can be found here.
