Bachelor's degree in Metrology, Mechanical Engineering, Manufacturing Technology, or related field; 5-7 years of technical metrology experience considered.
Minimum 3+ years of hands-on dimensional inspection experience; 5+ years preferred for senior roles.
Proficiency in tactile and optical CMM systems, including program creation and troubleshooting.
Experience generating complete First Article Inspection (FAI) documentation packages.
Familiarity with ISO-9001 quality systems.
Willingness to travel up to 10-15% for supplier audits and training.
Responsibilities
Operate and maintain Zeiss CT scanning systems, including setup and calibration.
Perform high-accuracy dimensional inspections using CMMs and 3D scanners.
Lead the creation of full FAI packages and ensure compliance with documentation standards.
Support validation activities by providing precise dimensional data and statistical analysis.
Develop and maintain metrology work instructions and inspection best practices.
Collaborate with Design Engineering to validate part geometry and identify dimensional risks.
Analyze CT scan results to identify defects and support troubleshooting efforts.
Benefits
Opportunity to work with advanced metrology technologies and systems.
Engagement in cross-functional collaboration with engineering and manufacturing teams.
Focus on continuous improvement and innovation in measurement processes.
Exposure to a variety of projects across product development and quality assurance.
The Manufacturing Technology Engineering - Metrology ideal candidate is a hands-on subject matter expert with experience in (Zeiss) CT scanning systems, CMM operation, Optical Measurement Systems, 3D Scanning as well as any traditional types of measurement disciplines that yield accurate dimensional data. They will lead AFL's metrology workflows, produce FAI documentation, and support engineering teams with precise, data-driven insights throughout the product lifecycle. Operating at the intersection of Product Development, Quality, and Manufacturing, this role is responsible for generating highly accurate measurement data, validating complex plastic and metal components, and ensuring AFL's products meet stringent dimensional and functional requirements.
Key Responsibilities
Dimensional Inspection & Measurement Execution
Operate and maintain Zeiss CT scanning systems, including scan setup, calibration, voxel optimization, and reconstruction workflows.
Perform high-accuracy dimensional inspections using CMMs (contact and non-contact), structured-light 3D scanners, and optical measurement systems.
First Article Inspection (FAI) & Documentation
Lead the creation of full FAI packages, including dimensional results, ballooned drawings, capability studies, and supporting documentation.
Ensure compliance with ISO-9001 quality system requirements and customer-specific documentation standards.
Support IQ/OQ/PQ validation activities by providing precise dimensional data and statistical analysis (Cpk, GR&R).
Metrology Process Ownership
Develop and maintain metrology work instructions, calibration schedules, and inspection best practices.
Drive continuous improvement in measurement accuracy, repeatability, and throughput.
Cross-Functional Engineering Support
Partner with Design Engineering to validate part geometry, identify dimensional risks, and support DFM discussions with data-driven insights.
Provide detailed analysis of CT scan results to identify internal defects, voids, knit lines, warpage, and assembly interference conditions.
Support Manufacturing Engineering and Supplier Quality with dimensional troubleshooting, root-cause analysis, and corrective action validation.
Equipment & Software Expertise
Maintain metrology equipment health, perform basic repairs, and coordinate external service when required.
Evaluate new metrology technologies and recommend upgrades to support AFL's evolving product portfolio.
Personal Qualities
Initiative: Self-starter who independently drives inspection activities and resolves measurement challenges.
Teamwork: Collaborates effectively with engineering, quality, and manufacturing teams.
Communication: Strong written and verbal communication skills, capable of presenting complex dimensional data clearly.
Detail-Oriented: Demonstrates exceptional precision and rigor in measurement setup, data analysis, and documentation.
Flexible: Able to adapt quickly to shifting priorities, urgent inspection needs, and evolving project timelines.
Required Qualifications
Education: Bachelor's degree in Metrology, Mechanical Engineering, Manufacturing Technology, or a related technical discipline. (5-7 years of technical metrology experience will also be considered).
Experience: Minimum 3+ years of hands-on dimensional inspection experience (5+ preferred for Senior level).
CMM Proficiency: Experience with tactile and optical CMM systems, including program creation and troubleshooting.
FAI Experience: Proven ability to generate complete FAI documentation packages.
Quality Systems: Experience working within an ISO-9001 environment.
Travel: Willingness to travel up to 10-15% for supplier audits, training, or equipment support.
Preferred Skills & Experience (Not Required)
Experience with fiber optic components or telecom-related dimensional inspection.
Familiarity with injection-molded part inspection, including warpage analysis and internal defect characterization.
Background in statistical analysis, SPC, GR&R, or capability studies.
Generate complete dimensional reports using Zeiss Inspect, including feature extraction, GD&T evaluation, color-map deviation analysis, and trend studies.
About AFL Global
AFL Global is a leading provider of integrated solutions in the fiber optics industry. The company offers a wide range of products and services, including fiber optic cable, connectivity, and accessories, as well as engineering, installation, and maintenance services. AFL Global serves a variety of industries, including telecommunications, broadband, electric utility, and enterprise.
