We are seeking an experienced Controls Engineer to support manufacturing operations in a high-volume production environment, with a primary focus on gear machining. The ideal candidate will have strong hands-on experience with CNC systems, PLC controllers, industrial automation, robotics, and troubleshooting manufacturing equipment.
Key Responsibilities
Develop and implement improvements to control systems and manufacturing equipment using Factory Information Systems (FIS) data.
Lead problem-solving activities to resolve equipment performance issues.
Troubleshoot machinery, robotics, automation systems, controls, and equipment downtime.
Coordinate resources to identify root causes, validate solutions, and implement corrective actions.
Support the integration of control systems with manufacturing IT systems, including Factory Information Systems (FIS), Error Proofing, QWX, and QTS.
Monitor equipment cycle times using plant monitoring software.
Review and coordinate equipment and project installations.
Reprogram equipment to support engineering changes and process improvements.
Maintain program backups for machinery and automation systems.
Program new installations involving automation, machinery, material handling equipment, and robotics.
Assist in training manufacturing personnel and plant electricians.
Participate in equipment safety reviews and risk assessments.
Required Qualifications
Minimum 5 years of experience as a Controls Engineer.
Strong hands-on CNC experience.
Experience working in a high-volume manufacturing or production environment.
Experience with PLC controllers, including Siemens, Rexroth, or Allen-Bradley.
Knowledge of CNC systems, software systems, and industrial controls.
Experience troubleshooting manufacturing machinery and automation equipment.
Familiarity with Microsoft Office applications, including Excel, PowerPoint, and Outlook.
Strong leadership, interpersonal, communication, and team-building skills.
Ability to collaborate with maintenance teams, vendors, and other manufacturing process team members.
High School Diploma or GED.
Preferred Qualifications
Experience supporting gear machining or gear manufacturing operations.
Bachelor's degree.
Experience with robotics and computer vision.
Knowledge of Lean Manufacturing and Six Sigma methodologies.
Experience with 8D, 5 Why, and corrective action methodologies.
Familiarity with Lean tools, including 5S, Kanban, Poka-Yoke, and Value Stream Mapping.
Knowledge of UL508A requirements and NFPA 79 standards.
Experience with Siemens Step 7 and TIA Portal programming and troubleshooting.
Experience with Siemens Power Line and Solution Line configuration and programming.
Experience troubleshooting Fanuc controls and CNC systems.
Work Arrangement: Fully Onsite
About HTC Global Services
HTC Global Services is a global provider of IT and Business Process Services and Solutions. Founded in 1990, HTC is headquartered in Troy, Michigan with delivery centers across multiple locations in North America, Europe, India, and Malaysia. HTC is an Inc. 500 Hall of Fame company and has been recognized by numerous industry and trade publications as a top provider of services. HTC has a strong client base of Global 2000 customers. HTC has a strong focus on healthcare, retail, financial services, and automotive verticals. HTC has a strong commitment to corporate social responsibility and has been recognized for its contributions to the community.
