Full Job Description
The AME Finishes COE Engineer is responsible for leading and executing projects in support of the Global Finishes COE Strategy. This involves extensive cross-functional team engagement and individual leadership. The AME Finishes COE Engineer will be responsible for CapEx projects related to internal coating operations as well as supporting improvement projects with external coating operations. The candidate will support the Finishes COE Hoshin goals and deliver improved operations performance for Premium Finishes. This role will interact heavily with Factory Operations, Technology, Supplier Quality, Sourcing, and Advanced Manufacturing. In addition, this role will develop and implement improved processes and control methods for internal factories as well as external suppliers.
Position
Advanced Manufacturing Engineer - Finishes COE
Location
USA, Louisville, KY
How You'll Create Possibilities
3 Participate in growing the Finishes COE organization's overall capability and business impact. This includes adding to the body of knowledge of the COE, individual training, and understanding of new manufacturing processes.
3 Support the Finishes COE Hoshin to include the global strategy for Premium Finishes management, architecture and standards, processes, and appearance control.
3 Support large investment CapEx projects related to internal finishing operations. This would include optimization of current systems, upgrading existing equipment, investigation of new technologies, and integration of equipment into the factories.
3 Create equipment specifications for Finishing CapEx projects to procure the correct advanced technology and ensure system compatibility.
3 Provide analysis of incumbent coating methods and controls and ensure they conform to GEA standards, processes, and initiatives.
3 Own all aspects of advanced manufacturing engineering and project management for internal and external assigned coating operations. This includes the qualification of new materials, as well as continuous ownership and development throughout the life cycle of the finishing operation.
3 Utilize technical expertise in finishes and manufacturing equipment to improve factory processes and overall operational performance.
3 Lead finishes improvement projects in a matrix environment by partnering with Technology, EHS, AME, and Manufacturing teams.
3 Interface with coating suppliers, applicators, and manufacturing sites to improve coatings initiatives for the business.
3 Identify new coating's processes, tools, and contacts within the industry - including new suppliers, instruments, or processes to further advance the business.
3 Utilize the Finishes Execution Scorecard, Technical Audits, and other quality tools to identify and drive quality projects across all coatings operations resulting in the overall improvement of Premium Finishes at GEA.
3 Monitor and resolve coatings process control performance issues by adhering to quality control plans and implementing sustainable corrective actions
3 Drive permanent resolution of coatings and finishes Cost of Quality issues caused by manufacturing and supplier defects.
3 Lead projects involving coatings supplier moves, process and material changes. Support design change projects.
3 Support the GEA finishes commercial strategy through qualification of alternate suppliers and materials, data collection of current process state, and integration with the operations and equipment requirements.
3 Lead problem definition and reactive problem solving of coatings issues through disciplined root cause and corrective action.
3 Provide clear and concise project status updates to leadership teams.
3 Identify areas for cost reduction within coatings and finishing processes both internal and external.
What You'll Bring to Our Team
Requirements and Qualifications:
3 Engineering or Technical degree (Physics, Chemistry, Mathematics) or equivalent technical experience
3 Minimum 2 years Advanced Manufacturing, Supply Chain, Quality, and/or Technical experience in manufacturing environment
3 Minimum 2 years of CapEx project leadership in coating/finishes.
3 Understanding of statistical tools for process and product development and control (i.e. Gage R&R, Process Capability, Control Plans, SPC, Process Failure Mode Effects Analysis (PFMEA) and Design of Experiments (DOEs)).
3 Understanding of with problem solving tools and component qualification (i.e., 8-D, 5 Whys, 7 Ways, DOE, eCAR, Fishbone, Pareto, Six Sigma, First Piece, PPAP).
3 Experience with coatings, physical evaluation methods and measurement techniques.
3 Basic understanding of color and appearance control methods.
3 Project management and organizational skills
3 Ability and willingness to travel domestically and internationally
3 Excellent communication skills, both verbal and written
3 Ability to influence and drive change within a highly matrixed organization.
Desired Qualifications:
3 Prior NPI program experience
3 Six Sigma Certification
3 Proficient in MS Office, MS Scheduler (or equivalent) and AutoCAD