KLA Tencor

Sr. Mechanical Design Engineer

KLA Tencor$141K — $240K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Doctorate in a relevant field or equivalent experience (3+ years); Master's (6+ years) or Bachelor's (8+ years) with related work experience.
  • Deep expertise in precision mechanical design for semiconductor capital equipment.
  • Extensive knowledge of ultra-high vacuum (UHV) system design and contamination control.
  • Expert-level understanding of GD&T, tolerance analysis, and design-for-manufacturing practices.
  • Experience leading multidisciplinary technical projects and supplier management.

Responsibilities

  • Lead the redesign of complex UHV and high voltage mechanical systems.
  • Own and define subsystem architecture and technical decision-making processes.
  • Drive redesign initiatives to enhance performance and reliability.
  • Conduct tolerance analysis and develop verification plans.
  • Oversee design reviews and manage risk mitigation strategies.
  • Collaborate with cross-functional teams for successful integration.
  • Mentor junior engineers and promote best engineering practices.

Benefits

  • Medical, dental, and vision insurance.
  • 401(K) with company matching.
  • Employee stock purchase program (ESPP).
  • Tuition reimbursement and student debt assistance.
  • Development and career growth opportunities.
Full Job Description

Group/Division

With over 40 years of semiconductor process control experience, chipmakers around the globe rely on KLA to ensure that their fabs ramp next-generation devices to volume production quickly and cost-effectively. Enabling the movement towards advanced chip design, KLA's Global Products Group (GPG), which is responsible for creating all of KLA’s metrology and inspection products, is looking for the best and the brightest research scientist, software engineers, application development engineers, and senior product technology process engineers. The RAPID division is the world leading provider of reticle inspection solutions for the semiconductor industry. The company provides inspection solutions to both the mask shops and the semiconductor fabs to ensure that lithography yields are consistently high thus enabling cost-effective manufacturing.

Job Description/Preferred Qualifications

The Senior Mechanical Design Engineer will lead the mechanical redesign of critical semiconductor inspection modules involving Ultra-High Vacuum (UHV), High Voltage (HV), precision mechanisms, and complex electro-mechanical integration. This role will provide technical leadership throughout the product lifecycle—from requirements definition through design, qualification, manufacturing transfer, and sustaining support.

The engineer will drive subsystem architecture, design decisions, supplier strategy, risk management, and cross-functional execution while mentoring junior engineers and influencing product direction.

Responsibilities

  • Lead the development of complex UHV and HV mechanical systems and assemblies.

  • Own subsystem architecture, requirements flow-down, interface definition, and technical decision-making.

  • Drive major redesign initiatives to improve performance, reliability, manufacturability, serviceability, and cost.

  • Lead tolerance analysis, error budgeting, GD&T strategy, and performance verification.

  • Define and execute structural, thermal, vibration, vacuum, and reliability analyses.

  • Lead design reviews and develop mitigation plans for technical risks.

  • Partner with Systems, Electron Optics, Electrical Engineering, Manufacturing, Reliability, and Supply Chain teams to ensure successful integration.

  • Build strong technical relationships with suppliers and oversee fabrication, qualification, and process transfers.

  • Lead root-cause investigations and resolution of complex field, manufacturing, and integration issues.

  • Develop qualification strategies and validate subsystem performance against requirements.

  • Mentor junior engineers and establish engineering best practices.

  • Support product roadmap planning and future architecture development.

Desired Skills and Experience

  • Deep expertise in precision mechanical design for semiconductor capital equipment.

  • Extensive knowledge of UHV system design, vacuum hardware, contamination control, and vacuum-compatible materials.

  • Strong understanding of high-voltage mechanical integration, electrical isolation, feedthroughs, and safety considerations.

  • Expert-level GD&T, tolerance analysis, error budgeting, and design-for-manufacturing practices.

  • Experience leading multidisciplinary technical projects.

  • Advanced knowledge of FEA, thermal analysis, modal analysis, creep, stress relaxation, and structural mechanics.

  • Demonstrated supplier management experience including design reviews, qualification, process transfer, and problem resolution.

  • Strong troubleshooting and root-cause analysis skills.

  • Excellent technical communication, leadership, and collaboration abilities.

  • Expert proficiency with Creo/ProE or similar CAD tools.

  • Experience in the development and integration of semiconductor capital equipment.

  • Hands-on experience in vibration measurement, analysis, troubleshooting, and mitigation for precision systems.

  • Strong data analysis skills, including statistical evaluation, interpretation, and presentation of engineering data.

Typical Experience

  • Semiconductor equipment, electron beam systems, vacuum systems, or precision instrumentation experience strongly preferred.

Minimum Qualifications

Doctorate (Academic) Degree and related work experience of 3 years; Master's Level Degree and related work experience of 6 years; Bachelor's Level Degree and related work experience of 8 years

Base Pay Range: $141,300.00 - $240,200.00 Annually

Primary Location: USA-CA-Milpitas-KLA

KLA’s total rewards package for employees may also include participation in performance incentive programs and eligibility for additional benefits including but not limited to: medical, dental, vision, life, and other voluntary benefits, 401(K) including company matching, employee stock purchase program (ESPP), student debt assistance, tuition reimbursement program, development and career growth opportunities and programs, financial planning benefits, wellness benefits including an employee assistance program (EAP), paid time off and paid company holidays, and family care and bonding leave.

Interns are eligible for some of the benefits listed. Our pay ranges are determined by role, level, and location. The range displayed reflects the pay for this position in the primary location identified in this posting. Actual pay depends on several factors, including state minimum pay wage rates, location, job-related skills, experience, and relevant education level or training. We are committed to complying with all applicable federal and state minimum wage requirements where applicable. If applicable, your recruiter can share more about the specific pay range for your preferred location during the hiring process.

About KLA Tencor

KLA Corporation is a global capital equipment company that provides process control solutions for semiconductor and related industries. The Company's products are also used in a number of other high technology industries, including the packaging, light emitting diode (LED), power device and compound semiconductor markets. Its products and services are used by bare wafer, integrated circuit (IC), lithography reticle (reticle or mask) and disk manufacturers around the world. The Company's inspection and metrology products and related offerings are categorized in various groups, including Chip Manufacturing, Wafer Manufacturing, Reticle Manufacturing, LED, Power Device and Compound Semiconductor Manufacturing, Data Storage Media/Head Manufacturing, Microelectromechanical Systems (MEMS) Manufacturing, and General Purpose/Lab Applications.
Learn more about KLA Tencor
Size
11,300 employees
Market Cap
$52 billion
Industry
Net Income
$1.3 billion
Founded
1997
5 Year Trend
+21.5%
Revenue
$6 billion
NASDAQ

Similar Jobs

More Jobs at KLA Tencor

More Manufacturing & Automotive Jobs

Find similar Sr. Mechanical Design Engineer jobs: