Sr Materials & Composites Engineer

Barr Day

$90K — $120K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in composites technology or related field; advanced degree preferred.
  • 5+ years of hands-on experience in composite materials and engineering.
  • Strong knowledge of thermoset resins and engineering thermoplastics.
  • Familiar with fiber and textile materials such as carbon fiber and ceramics.
  • Experience with ablatives or thermal protection systems is a plus.

Responsibilities

  • Collaborate with customers to gather and analyze material specifications.
  • Design and develop advanced fiber-reinforced composite systems.
  • Formulate and evaluate polymer matrices and fiber reinforcements.
  • Conduct performance analysis including curing and mechanical testing.
  • Lead cross-functional teams to commercialize composite solutions.
  • Provide technical support to sales and marketing teams.

Benefits

  • Medical, dental, and vision insurance with wellness incentives.
  • 401(k) matching options.
  • Free life and disability insurance.
  • Tuition assistance.
  • Paid holidays and PTO.
Full Job Description
POSITION OVERVIEW

We are seeking a hands-on Sr Materials & Composites Engineer to support the development of advanced fiber-reinforced systems for aerospace, defense, and extreme environment applications, including ablative and high-temperature composite structures.

You will work at the intersection of:
  • Fiber and textile structural design
  • Polymer and resin system design
  • Prepreg/Composite processing and performance evaluation

PRINCIPAL ACCOUNTABILITIES
  • Collaborate with customers and Sales to gather and analyze material requirements and specifications.
  • Design and develop fiber-reinforced composite systems.
    • Design and formulate polymer matrices.
    • Evaluate and select fiber/fabric reinforcements.
    • Conduct and analyze curing and process optimization, mechanical performance, and thermal and fire behavior.
  • Lead multidisciplinary project teams to scale, qualify, and commercialize composite prepreg solutions.
  • Provide technical application support to sales, marketing, and customers.

KNOWLEDGE & EXPERIENCE REQUIREMENT
  • Bachelor's degree related to composites technology, such as materials science and engineering, polymer chemistry and engineering, or a related field; advanced degree desirable.
  • Minimum of 5 years of hands-on experience in composites, including polymeric matrices formulation, fabrication, material testing, lab-scale development, and fiber or textile handling.
  • Solid understanding of thermoset resins and engineering thermoplastics used in high-temperature applications.
  • Familiarity with fibers and textiles such as carbon fiber, fiberglass, ceramics, and aramids.
  • Application knowledge of ablatives or thermal protection systems is a strong plus.
  • Travel as needed; up to 10-20% travel may be required.

WORKING CONDITIONS

This position requires both office work and the ability to work in a material manufacturing and warehouse environment. The position will require frequent sitting, during office work, and walking and standing for long periods while working with the operations team which is located within three separate buildings at the site.

BENEFITS
  • Access to medical, dental, vision insurance with wellness incentives.
  • 401(k) matching options.
  • Free life insurance, disability insurance and more.
  • Tuition assistance.
  • Paid holidays + PTO.

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