Shield AI

Senior Staff Engineer, Actuation Systems Architecture & Design (RX) (R6003)

Shield AI • $173K — $260K *
Aerospace & Defense
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Active Secret clearance or higher required
  • 8-15 years in aircraft actuation systems design, focusing on electric actuation or centralized hydraulics
  • B.S. or M.S. in Mechanical, Aerospace, Electrical Engineering or related field
  • Proven experience sourcing aerospace components and assembling test setups
  • Ability to self-direct and prioritize tasks under tight timelines
  • Strong background in actuator sizing, power and thermal interfaces, and redundancy management
  • Experience leading integration efforts with diverse mechanical systems

Responsibilities

  • Take ownership of actuation systems architecture and design for UAV fighter aircraft
  • Lead actuator selection, sizing, sequencing, and failure mode analysis
  • Drive integration of actuation systems with various vehicle mechanisms
  • Oversee actuator power architecture and thermal management interfaces
  • Define and manage verification traceability for system requirements
  • Conduct technology assessments to address actuation design risks
  • Execute qualification test plans to achieve production-ready hardware

Benefits

  • Comprehensive healthcare package
  • Retirement plan options with company matching
  • Equity opportunities
  • Performance-based bonuses
  • Career development and training programs
  • Flexible work arrangements
  • Generous PTO and vacation policies
Full Job Description
Job Description:

As a Senior Staff Engineer (L4/L5), you will take full technical ownership of actuation systems architecture, design, and integration for actuated systems and mechanisms on a Group 5 UAV fighter aircraft. You will work from first principles to define requirements, make sound design decisions, and drive the selected solutions through detailed design, integration, qualification, and production. This position requires a balance of technical rigor, rapid decision-making, and hands-on engineering to efficiently transition concepts into operational capability. The ideal candidate is comfortable solving complex problems, taking ownership, working within an accelerated aircraft development environment, and is motivated by getting meaningful capability into the hands of operators quickly.

What you'll do:

  • Actuation System Ownership: Lead the architecture, requirements definition, and detailed design of actuation systems across bay doors and other airframe mechanisms.
  • Actuator and Mechanism Design: Own actuator selection and sizing, sequencing, redundancy management, failure mode analysis, and interfaces with the mechanisms they actuate.
  • Vehicle Mechanism Integration: Drive integration of actuation systems with control surfaces, weapons bay doors, and other vehicle mechanisms, including timing, load, sealing, and structural interface requirements.
  • Power and Thermal Integration: Own actuator power architecture and load-analysis interfaces with EPS, and heat-generation and heat-rejection interfaces with thermal management.
  • Requirements and Verification: Define, allocate, and own verification traceability for actuation system requirements with FCAS, EPS, thermal management, structures, and propulsion IPTs.
  • Targeted Technical Decisions: Perform focused technology assessments when needed to resolve specific actuation design and integration risks.
  • Qualification and Hardware Delivery: Define and execute qualification test plans per MIL-STD-810, using results to mature the design into production-ready hardware and support MIL-HDBK-516 Airworthiness Certification.
  • Program Execution: Lead design-maturity and qualification-status reviews at SRR, PDR, and CDR.


Required qualifications:

  • Clearance required: US Citizens Only & Must have an Active Secret or higher clearance.
  • Experience: 8 to 15 years in aircraft actuation systems design, with hands-on depth in electric actuation, including EMA or EHA, or centralized hydraulics and working knowledge of the other.
  • Education: B.S. or M.S. in Mechanical Engineering, Aerospace Engineering, Electrical Engineering, or a related technical discipline.
  • Hardware and Supplier Execution: Proven track record sourcing COTS/custom aerospace components, driving suppliers to schedule, and assembling benchtop or vehicle-level test setups.
  • Autonomy: Demonstrated ability to self-direct, prioritize technical tasks without oversight, and deliver functional hardware under tight timelines.
  • Actuation Design Fundamentals: Demonstrated depth in actuator sizing, power and thermal interfaces, FMEA, redundancy management, and mechanical mechanism integration.
  • Systems Integration: Demonstrated experience leading multi-disciplinary actuation design and integration efforts with electrical power, thermal management, structures, and adjacent mechanical systems stakeholders.
  • Standards and Reviews: Familiarity with MIL-HDBK-516 and MIL-STD-810 as applied to actuation and mechanical systems, and experience supporting SRR, PDR, and CDR on a DoD or fighter-class aircraft program.


Preferred qualifications:

  • Prior fighter or fighter-adjacent program experience, manned or unmanned.
  • Experience developing electric actuation architectures for aircraft control surfaces or other mechanisms.
  • Weapons bay mechanism or store separation-adjacent mechanical systems experience.


$173,760 - $260,640 a year

#LI-MS2

#LE

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

About Shield AI

Shield AI is a defense technology company that develops artificially intelligent systems for military applications. The company was founded in 2015 by Brandon Tseng, Ryan Tseng, and Andrew Reiter, and is headquartered in San Diego, California. Shield AI's products include autonomous drones and software that can be used for reconnaissance, surveillance, and other military operations. The company's mission is to reduce the number of military casualties by providing soldiers with better intelligence and situational awareness. Shield AI has received funding from a number of investors, including Andreessen Horowitz and Founders Fund.
Learn more about Shield AI
Size
200 employees
Industry
Founded
2015

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