Sonoco

Senior Project Engineer

Sonoco • $122K — $137K *
Forest City, NC 28043In-Person
Manufacturing & Automotive
5 - 7 years of experience
Today
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Job Overview by Ladders

Qualifications

  • 4-year Engineering degree preferred; equivalent hands-on experience accepted
  • 5+ years of plastic process engineering experience (RJG training a plus)
  • Experience with pipe and profile extrusion, polypropylene, and polyethylene
  • Hands-on experience in plastic extrusion and injection molding
  • Mechanical knowledge of process set-up and molding equipment
  • Familiarity with analysis tools: Six Sigma, Control Charting, etc.
  • Ability to read and interpret technical 2D and 3D drawings
  • Strong analytical and problem-solving skills

Responsibilities

  • Work safely in a manufacturing environment, adhering to all safety procedures
  • Assist in design reviews emphasizing DFMEA and good manufacturing processes
  • Inspect and modify new tooling for stable production processes
  • Support the engineering team in new project transitions to manufacturing
  • Implement continuous improvement initiatives focusing on quality and efficiency
  • Provide hands-on support to the production floor for troubleshooting
  • Effectively communicate with internal and external customers
  • Implement visual controls and standard work in the department
  • Collaborate with plant leadership on safety improvements
  • Be available for extended hours and domestic/international travel

Benefits

  • Medical, dental, and vision coverage including FSA and HSA options
  • 401(k) plan with company match
  • Holistic health support including Employee Assistance Program
  • Paid time off and holidays
  • Variety of insurance plans including life and disability
  • Tuition reimbursement
Full Job Description

Work as a hands-on engineer to qualify new Extrusion tools/equipment and develop manufacturing standards for NPL. Continuously improve existing processes, products, and systems in a safe and efficient manner to meet and exceed goals for safety, quality, and productivity. This position will collaborate with the quality department in certifying new and existing processes, as well as assist with training and supporting the plant floor as needed. Exceptional communication skills and strong project organization will be key to success.

What you’ll be doing:

  • Work safely in a manufacturing environment following all plant safety procedures.

  • Assist in part design reviews with an emphasis on DFMEA and good manufacturing processes.

  • Inspect, sample, and modify new tooling to create a stable process ready for production.

  • Assist the engineering team in transitioning new projects to manufacturing.

  • Implement continuous improvement projects focused on process, part quality, and efficiency, ensuring a solid ROI.

  • Provide hands-on support to the production floor, including troubleshooting molds, repairs, PM, and refurbishments.

  • Communicate effectively with internal and external customers in a professional manner.

  • Implement visual controls and standard work in the department.

  • Work with plant leadership to improve safety initiatives.

  • Be willing to work extended hours as needed, including domestic and international travel.

This position is located out of our Forest City, North Carolina facility and 100% onsite.

We’d love to hear from you if:

  • Education: 4-year Engineering degree preferred; equivalent hands-on experience considered.

  • 5+ years of demonstrable plastic process engineering experience (RJG training a plus).

  • Experience with plastics manufacturing, pipe and profile extrusion, polypropylene, and polyethylene.

  • Hands-on experience in plastic extrusion and injection molding processes.

  • Mechanical knowledge of process set-up and molding equipment, including robotics, injection machines, molds, and heat control systems.

  • Knowledge of analysis tools: Six Sigma, Control Charting, Root Cause Analysis, Fishbone Analysis, Pareto Analysis, SPC.

  • Ability to read and interpret technical 2D and 3D drawings.

  • Proven analytical and problem-solving skills, with the ability to troubleshoot practical manufacturing process issues on the shop floor with both state-of-the-art and aged equipment.

  • Strong written and verbal communication skills for interpreting technical procedures, business correspondence, and customer communications.

  • Self-starter, motivated to implement change and improvements with minimal supervision.

  • Ability and desire to work hands-on in a 24/5 plastics manufacturing plant.

Compensation: 

The annual base salary range for this role is from $122,320 to $137,610, plus quarterly target bonus of 7.5% of base salary. 

At Sonoco Products Company, we offer a comprehensive total rewards package, including competitive pay and benefits. *Benefits listed below are for employees located in the U.S. Specific benefits and wellbeing programs may vary depending on your location (within the U.S. or global), or if you are a union employee.

Benefits

  • Medical, dental, and vision coverage for you and your dependents, including FSA and HSA options
  • 401(k) retirement plan with company match
  • Wellbeing tools and resources to support holistic health, including an Employee Assistance Program with a variety of services
  • Paid time off and holidays to recreate, rejuvenate and care for the health of yourself and family
  • Variety of company paid and voluntary employee-paid insurance plans including life, personal accident, and disability insurance
  • Tuition reimbursement

About Sonoco

Sonoco is a supplier of packaging and recycling services. Their products include rigid paper containers, rigid plastic packaging, blister packaging, metal packaging, tubes, reels, plastic plugs, ink cartridges, uncoated recycled paperboard, foam packaging, fast packs, protection for paper rolls, molded foam components, medical packaging solutions, medical packaging equipment, temperature assurance packaging, etc. They serve markets including automotive, healthcare, household, food and beverages, construction, textiles, and more.

Sonoco Careers

Join Sonoco, a global leader in packaging solutions, and become part of a team that thrives on innovation, leadership, and diversity. At Sonoco, we offer more than just job opportunities; we provide a platform for professional growth and development in an environment that values each individual's contribution.

Work You’ll Do

At Sonoco, we are committed to driving progress in the packaging industry through innovative solutions. By joining our team, you will collaborate with skilled professionals to solve complex challenges and help our clients achieve sustainable success. Our commitment to leadership and diversity training ensures that every team member is equipped to lead, inspire, and grow.

Explore Career Paths

Whether you are looking for an internship, a full-time position, or a leadership role, Sonoco offers a range of career paths to suit your professional goals. Our hiring process is designed to identify and nurture talent, ensuring that the right skills are matched with the right opportunities.

Innovate and Lead

Be part of a culture that fosters innovation and continuous improvement. At Sonoco, you will work alongside industry experts to develop groundbreaking solutions that make a real difference. Our leadership programs offer the tools and training you need to advance your career and lead with confidence.

Benefits and Growth

Sonoco is dedicated to the growth and well-being of its employees. We offer competitive benefits, including health, retirement plans, and professional development opportunities. Our focus on career growth means we support you every step of the way, from refining your resume to preparing for your next interview.

Join Our Team

Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players. At Sonoco, every position offers the chance to make an impact.

Stay Connected

Keep up to date with the latest in career opportunities and company news. Join our networking events, participate in diversity initiatives, and connect with other professionals who share your passion for innovation and excellence.

Job Alert Emails

Personalize your subscription to receive job alerts, latest news, and insider tips tailored to your preferences. Discover the exciting and rewarding opportunities that await at Sonoco. Explore the possibilities with Sonoco and build a career that you can be proud of. Join us in making a global impact through innovative packaging solutions.
Learn more about Sonoco
Size
20,500 employees
Market Cap
$5.8 billion
Industry
Food & Beverages
Net Income
$207.4 million
Founded
1899
5 Year Trend
+3.2%
Revenue
$5.2 billion
NASDAQ
SON
* Ladders Estimates

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