Bachelor's degree in Chemical or Mechanical Engineering
10+ years of experience in refinery, chemical, or petrochemical operations or design
Strong technical and quantitative analysis skills
Ability to read and interpret engineering drawings
Proficient with process simulation software
Responsibilities
Provide technical support to improve unit operations and environmental performance
Participate in process hazard analysis and incident investigations
Design improvements for higher production capacity and efficiency
Monitor unit operations and assist in problem-solving
Support turnaround planning and execution
Benefits
Collaborative work culture focused on safety and environmental compliance
Opportunities for professional development and continuous learning
Involvement in innovative projects and process optimization
Supportive team environment with cross-functional collaboration
Access to the latest technologies and best practices in the refining industry
Full Job Description
Job Description
JOB SUMMARY The Senior Process Engineer is responsible for providing technical guidance on operating units within the refinery. The technical support provided will help maintain and improve the safety/environmental standards and operating cost of the refinery. This role plans, directs, and coordinates activities concerned with design, modification, optimization and operation of process equipment in the refinery by performing various job duties and by coordinating activities with operations, maintenance and contract personnel. This position is key in establishing and promoting a collaborative culture focused on safe, environmentally compliant, reliable, and optimized operations. This role evaluates process unit operating performance, implements recommendations for optimization, and supports capital improvements in support of long term sustainable performance.
ESSENTIAL DUTIES AND RESPONSIBILITIES
Provide process engineering technical support to production units, environmental activities and plant projects to improve unit operations, process safety and environmental performance
Support process safety, safety, and environmental compliance by participating in process hazard analysis, incident investigations, procedure development, management of change and providing technical assistance for work scope development, assessment of process impacts on equipment, and environmental reviews.
Maintain environmental compliance by supporting environmental calculations, establish operating parameters, providing input into permit development, and providing accurate data as required
Provide process engineering technical assistance to process operations for solving operating problems, optimizing, and improving production planning
Design improvements for process units which lead to higher production capacity, efficiency, process safety and environmental performance including complex designs
Work with support teams to monitor unit operations, correct problems and assist in improvements, usually for special problems or projects
Provide support to maintain and ensure continuous operation, including assistance during operational upsets or turnarounds
Support turnaround and unit shutdown planning and execution through participation in scope development, providing justification for work items, and providing technical support during shutdown/startup and outages.
Coordinate and assist in implementation of plant system changes, including equipment additions, modifications and process design
Assist in reviewing unit operating procedures as needed.
Maintain knowledge of latest technologies and best practices for refining industry
Provide process design data for potential refinery improvements, expansions, and compliance projects
Develop efficiency strategies which optimize process unit profitability by maximizing throughput and yields while minimizing operating costs
Maintain heat and material balances as assigned
Calculate and analyze yields and conversions as assigned
Other duties as assigned
Job Requirements
EDUCATION / EXPERIENCE
Bachelor's degree in Chemical or Mechanical Engineering
Experience in refinery, chemical or petrochemical plant process or production operations or design (Sr. Process Engr. 5+ years)
Must have 10+ years of experience in refinery, chemical or petrochemical plant process, production, operations and/or design.
Strong technical, quantitative analysis and process orientation skills
Working knowledge of root cause analysis concepts
Ability to read and interpret engineering drawings
Demonstrated capability maintaining and using material and energy balances
Ability to troubleshoot difficult problems
Thorough understanding of fundamental theories of heat and mass transfer, fluid dynamics, thermodynamics, separations, and control systems
Solid verbal and written communication skills
Strong interpersonal and organizational skills
Ability to interact effectively and positively with all levels of Company personnel
Ability to Work as self-directed individual and in a team environment
Strong attention to detail
Demonstrated organizational skills and an ability to manage multiple projects and tasks in an effective manner
Demonstrated problem solving skills and sound engineering principles
Knowledge of process design, instrumentation, process control and statistics
Proficient with process simulation software
Proficient computer skills, specifically with Microsoft Office (Word, Excel, PowerPoint)
Considerable knowledge of safe work practices, OSHA and Environmental rules and regulations
Sr Process Engr. - Demonstrated leadership, coaching and mentoring skills
Sr. Process Engr. - Advance experience in refinery processes including distillation
About Saia, Inc
Saia, Inc. is a leading transportation provider that offers a range of less-than-truckload, non-asset truckload, and logistics services across the United States. The company operates a network of 169 terminals and employs over 12,000 people. Saia serves a diverse range of customers across various industries, including retail, manufacturing, and healthcare. The company was founded in 1924 and is headquartered in Johns Creek, Georgia.