Bachelor's degree in Mechanical Engineering, Materials Science, or related field; advanced degree preferred.
5+ years of process engineering experience, specializing in machining of carbides and ceramics.
In-depth knowledge of machining principles and cutting tool materials for carbide and ceramic applications.
Proficient in CAD/CAM software for toolpath generation (e.g., SolidWorks, AutoCAD, Mastercam).
Experience with CNC machining centers and precision grinding equipment.
Familiarity with statistical analysis tools for process optimization (e.g., Six Sigma, Design of Experiments).
Strong problem-solving skills with a focus on practical solutions.
Responsibilities
Develop and optimize machining processes for magnetic materials like sawing, slicing, and grinding.
Design and implement tooling solutions tailored to material characteristics and production needs.
Collaborate with design and manufacturing teams on material selection and machining feasibility.
Conduct feasibility studies and simulations to assess manufacturability of new designs.
Define machining parameters and quality standards for consistent production performance.
Implement monitoring systems to optimize machining conditions and reduce scrap rates.
Troubleshoot machining issues and perform root cause analysis to enhance process robustness.
Provide technical support and training to production staff on machining techniques and safety procedures.
Benefits
Opportunities for professional development and advanced training.
Collaborative work environment with cross-functional teams.
Access to cutting-edge technology and equipment.
Commitment to safety and quality initiatives.
Potential for career advancement within a growing facility.
Full Job Description
Position Overview:
This job description outlines the key responsibilities and qualifications expected of a Process Engineer specializing in the machining of carbides and ceramics. The role requires a combination of technical expertise, problem-solving skills, and collaborative abilities to drive the development and optimization of machining processes for these challenging materials. The ideal candidate will have hands-on experience in machining metal/ceramic cutting and grinding operations. The Process Engineer must be comfortable with failure analysis, continuous improvements, equipment fault diagnosis, and process development.
The new facility will contain a broad range of chemical, mechanical, and thermal processes, including electrowinning, strip casting, powder production, pressing & sintering, machining, and assembly. Because of the broad range of processes in use, it is important that the Process Engineer be able to engage with a broad range of technical specialists and gain a working understanding of the physical processes, key control metrics, and potential hazards involved. The key aspect of this role is to provide technical coordination and support to the part machining operation to meet customer requirements.
Position Responsibilities:
Develop and optimize machining processes for magnetic materials, including sawing, slicing, and grinding.
Design and implement tooling solutions optimized for materials, considering factors such as tool wear, material removal rates, and surface finish requirements.
Collaborate with design and manufacturing teams to provide input on material selection, component geometry, and machining feasibility during product development stages.
Conduct feasibility studies and process simulations to evaluate the manufacturability of new designs and identify potential challenges or opportunities for improvement.
Define machining parameters, tooling specifications, and quality standards to ensure consistent production performance and adherence to customer requirements.
Implement process monitoring and control systems to maintain optimal machining conditions, minimize scrap rates, and maximize throughput.
Troubleshoot machining issues, root cause analysis, and implement corrective actions to resolve production disruptions and improve process robustness.
Provide technical support and training to production personnel on machining techniques, equipment operation, and safety procedures.
Basic Qualifications:
Bachelor's degree in Mechanical Engineering, Materials Science, or a related field. Advanced degree preferred.
Minimum of 5 years of experience in process engineering roles focused on machining, preferably with a specialization in carbides and ceramics.
Strong knowledge of machining principles, cutting tool materials, and machining parameters relevant to carbide and ceramic materials.
Proficiency in CAD/CAM software for toolpath generation and machining simulation (e.g., SolidWorks, AutoCAD, Mastercam).
Experience with CNC machining centers, grinding machines, and other precision machining equipment.
Familiarity with statistical analysis tools and methodologies for process optimization (e.g., Six Sigma, Design of Experiments).
Excellent problem-solving skills and the ability to analyze complex technical issues and develop practical solutions.
Effective communication skills and the ability to collaborate cross-functionally with engineering, manufacturing, and quality teams.
Strong commitment to safety, quality, and continuous improvement initiatives.
