zekelman industries

Senior Plant Engineer

zekelman industries • $95K — $115K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering or related field
  • 5 years of industrial experience in the steel industry
  • Certification in Lean, Six Sigma, or PMP preferred
  • Proven experience managing large capital projects preferred
  • Experience working with vendors or government agencies preferred

Responsibilities

  • Lead and promote safe work practices in compliance with regulations and company policy
  • Drive production efficiencies through equipment and process improvements
  • Analyze and plan production workflows and equipment utilization
  • Coordinate maintenance activities to ensure equipment operates efficiently and safely
  • Identify and execute plant capital projects
  • Assist teams in evaluating lean manufacturing initiatives for improved safety and production flow
  • Analyze equipment downtime data to pinpoint trends and prioritize improvements
  • Conduct FMEA to assess risk and implement corrective actions
  • Perform root cause analysis for equipment, process, or quality issues
  • Ensure critical spare parts are well-stocked for timely repairs
  • Provide technical guidance and mentorship on plant equipment operation

Benefits

  • Low-cost, high-quality medical and dental benefits
  • Tuition assistance program
  • Bonus plan
  • 401(k) plan with generous company match and immediate vesting
  • Comprehensive employee wellness programs
Full Job Description
JOB SUMMARY

Oversees manufacturing optimization, studies production methodology, manages projects, and leads continuous quality control implementation.

JOB RESPONSIBILITIES
  • Leads and promotes healthy and safe work practices as required by regulatory agencies and Company policy
  • Drives production efficiencies and equipment uptime through equipment upgrades, tooling improvements, and process improvements
  • Analyzes and plans production workflows, equipment placement, and space utilization to improve overall manufacturing efficiency
  • Coordinates maintenance and repair activities to ensure all work follows manufacturer procedures and instructions, maintaining safe, efficient, and fully operational production equipment
  • Identifies and executes plant capital projects
  • Assists Operations, Maintenance and Engineering teams in evaluating lean manufacturing initiatives to strengthen safety performance, improve production flow, reduce cycle times, and drive ongoing process improvement
  • Analyzes equipment downtime data to identify failure trends and prioritize improvement actions
  • Conduct Failure Modes and Effects Analysis (FMEA) to identify potential failure points, assess risk, and drive corrective actions
  • Conducts root cause analysis to identify underlying failure mechanisms, validate corrective actions, and prevent recurrence of equipment, process, or quality issues
  • Ensures critical spares are properly identified, stocked, and readily available to support timely equipment repairs and proactive rebuilds
  • Provides technical guidance and mentorship on the operation and maintenance of plant equipment
  • Performs other duties as they might be assigned
  • Regular and predictable, full-time, on-site attendance during scheduled hours


EDUCATION / EXPERIENCE
  • Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering field, or a related field
  • Certification in Lean, Six Sigma, or PMP preferred
  • 5 year industrial experience in steel industry; proven experience in managing large capital projects preferred. Experience working with vendors and/or government agencies preferred


KNOWLEDGE / SKILLS / COMPETENCIES
  • Working knowledge of abstract and concrete variables to interpret technical instructions in mathematical or diagram form
  • Working knowledge mathematical concepts, such as probability and statistical inference
  • Working knowledge in MS Office Suite (Word, Excel, Outlook)
  • Strong knowledge of internal business application computer system
  • Basic knowledge of bar-coding management
  • Strong verbal and written communication skills
  • Strong organizational and planning skills with ability to prioritize tasks


Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental benefits. In addition, we have an amazing tuition assistance program, a bonus plan, a 401(k) plan with a generous company match, immediate vesting, and much more.

About zekelman industries

Zekelman Industries is a leading North American manufacturer of industrial steel pipe and tube products. The company produces a wide range of products for a variety of industries, including construction, energy, and infrastructure. Zekelman Industries was founded in 1877 and is headquartered in Chicago, Illinois. The company operates 15 manufacturing facilities throughout North America and employs over 3,200 people. Zekelman Industries is committed to sustainability and has implemented a number of initiatives to reduce its environmental impact, including the use of recycled materials and the implementation of energy-efficient technologies.
Learn more about zekelman industries
Size
3,200 employees
Industry
Founded
1877

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