Full Job Description
Senior Maintenance Automation Engineer
Responsibilities
• Review automation and controls designs for the D33 line and site utilities for maintainability, standardization and spare-parts strategy.
• Define site automation standards (PLC, HMI/SCADA, drives, networks) together with engineering and equipment suppliers.
• Support equipment installation, I/O checks, FAT/SAT and commissioning, and track open points to closure.
• Ensure suppliers hand over complete technical documentation, backups and training.
• Build the maintenance concept for automation and controls, covering preventive, predictive and condition-based maintenance.
• Set up the CMMS (e.g. SAP PM, Maximo), including asset hierarchy, maintenance plans and spare-parts lists.
• Define critical spare parts and stock levels with procurement.
• Help recruit, train and mentor maintenance technicians and junior engineers.
• Act as technical lead for troubleshooting PLC, robotics, motion control, vision systems and field instrumentation.
• Manage software versions, backups and change control for all control systems.
• Support OT networks and cybersecurity together with IT, in line with IEC 62443.
• Provide on-call escalation support for critical breakdowns.
• Analyze downtime and failure data and lead root cause analysis (RCA, 5-Why, FMEA).
• Drive improvements that raise OEE and equipment availability and reduce mean time to repair.
• Implement retrofits, upgrades and data-driven maintenance (IIoT, condition monitoring).
• Ensure machine safety, lockout/tagout (LOTO) and safe work practices in line with Cal/OSHA and NFPA 70E.
• Maintain safety-related control systems and keep validation records current.
• Support internal and external audits on maintenance and EHS topics.
Requirements
• 8+ years in maintenance, automation or controls engineering in high-volume manufacturing.
• At least 3 years in a senior or lead role.
• Bachelor's degree in electrical engineering, automation/mechatronics, controls engineering or a related field.
• Certifications such as Siemens/Rockwell PLC, CMRP or functional safety (TÜV FS Engineer) are a plus.
• Hands-on experience with commissioning or ramp-up of a new production line or plant.
• Experience in battery, semiconductor, automotive, electronics or similar automated production is preferred.
• PLC programming and troubleshooting (e.g. Siemens TIA Portal, Rockwell Studio 5000).
• Experience with HMI/SCADA, servo drives, robotics, vision systems and industrial networks (PROFINET, EtherNet/IP).
• CMMS setup and use (e.g. SAP PM, Maximo).
• Knowledge of reliability methods: RCA, FMEA, preventive and predictive maintenance, OEE.
• Machine safety and safety PLCs, with knowledge of NFPA 70E, NFPA 79 and Cal/OSHA.
• Fluent English and the ability to work with international equipment suppliers.
• A hands-on problem solver who stays calm during breakdowns.
• Structured and documentation-minded.
• Enjoys coaching technicians and sharing knowledge.
• Strong team player across production, engineering and suppliers.
Benefits
• The opportunity to help build and scale an international deep-tech energy-storage company with a strong startup mindset
• The chance to support an ambitious mission alongside globally recognized customers such as Volvo, Škoda, General Electric and Hitachi Energy
• An extra day of holiday for your birthday!