About the role: As a Senior Controls & Robotics Engineer at Aalo Atomics, you will design and build the automated and semi-automated manufacturing lines that produce our modular nuclear reactors. You will architect control systems from the ground up, program PLCs and HMIs, integrate robotic cells and motion systems, and commission production equipment on the factory floor. This is a senior technical role responsible for defining Aalo's factory automation strategy and delivering production-ready manufacturing systems from concept through high-rate operation.
Responsibilities: - Design and architect PLC/HMI-based control systems for automated and semi-automated manufacturing lines (welding, machining, assembly, material handling, inspection)
- Develop and program PLC logic (Rockwell/Allen-Bradley, Siemens, Beckhoff, or similar), HMI screens, and SCADA systems
- Specify and select instrumentation, sensors, actuators, drives, motion control systems, safety devices, and industrial networking hardware
- Integrate robotic systems (articulated arms, cobots, gantries) into manufacturing cells with appropriate safety protocols.
- Commission and validate production equipment on the factory floor - from FAT/SAT through full production handoff
- Develop system functional specifications, control narratives, I/O lists, network architecture drawings, and panel design packages
- Implement industrial communication networks (EtherNet/IP, EtherCAT, PROFINET, OPC-UA, MQTT, Modbus)
- Design safety systems in compliance with relevant machine safety standards (NFPA 79, ISO 13849, IEC 62443)
- Collaborate with MES/IT teams on data acquisition, recipe management, and production traceability systems
- Drive schedule and throughput on automation equipment - identify risks early, solve problems fast, and keep commissioning milestones on track
- Develop and document standards in the factory for robot programming, PLC/Robot communications, safety systems, wiring and pneumatics.
- Troubleshoot complex electromechanical systems and drive root cause analysis for production issues
- Mentor junior controls engineers and technicians; establish controls standards and templates for factory-wide deployment and maintenance
Basic Qualifications: - Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related discipline
- 7+ years of hands-on experience in industrial controls engineering, automation, or robotics integration
- Expert-level PLC programming (Structured Text, Ladder Logic, Function Block) and/or IPCs on at least one major platform (Rockwell, Siemens, or Beckhoff)
- Experience with HMI/SCADA development (FactoryTalk, Ignition, TIA Portal, or similar)
- Hands-on experience commissioning automated production equipment through FAT/SAT and production ramp
- Solid understanding of servo/motion control and industrial robotics integration
- Working knowledge of industrial safety standards and safety PLC programming
- Experience doing safety risk assessments for automated processes and building in safeguards that minimize risks to safety
- Track record of independently delivering automation systems from concept through production handoff
Preferred Experience: - Experience in nuclear, aerospace, defense, or other highly regulated manufacturing environments
- Experience integrating controls with MES/ERP platforms
- Experience with IPCs for use in automation and control
- Background in automated welding systems (orbital TIG, electron beam, laser)
- Experience in a greenfield or major capital-project factory buildout
- Knowledge of IEC 61131-3 programming best practices and ISA-88 batch standards
- TÜV Functional Safety Engineer (FSEng) or CFSE certification
- Experience building controls standards and templates for multi-line factory deployments
- Experience developing tech packages for industrial robots (Kuka, Fanuc, ABB)
- Experience integrating robotics with CNC equipment
- Experience with offline robot programming and virtual commissioning simulations
- Background in routine robot data acquisition and analysis
- Prior experience in a vertically integrated hardware company where engineers build what they design
- Experience writing code (Python, C++, Rust) and ability to utilize AI effectively
- Strong communication skills to convey technical reasoning and mission-critical messaging clearly
Physical Requirements: - Comfortable working on the factory floor alongside technicians and welders
- Ability to lift up to 25 lbs and stand for extended periods
- Physical dexterity required for crouching, kneeling, and working in varied positions
- Ability to focus and operate effectively in a loud, hot factory environment
- Work Authorization: Applicants must be authorized to work in the U.S. without the need for visa sponsorship now or in the future.
Why Join Aalo? - Lead high-impact programs shaping the future of nuclear energy.
- Work alongside top experts in advanced reactors and clean energy.
- Be part of a fast-moving, execution-driven startup environment.
- Interested? Apply now to help accelerate the future of energy.
Requirements: - Based in the United States
- Willing to work on-site in Austin, TX
What We Offer:- Competitive salary starting at $135,000
- Health, Dental, Vision Insurance
- Paid Time Off
- Corporate Gym Membership
Additional Information: Direct applicants only. No recruiters or staffing agencies, please.
