Senior Automation Controls Engineer

Union Technologies

$100K — $130K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical Engineering or related field
  • 3-5 years of experience in automation and control systems
  • Proficiency in programming PLCs and control software
  • Strong understanding of industrial automation standards and practices
  • Familiarity with robotics integration and technology

Responsibilities

  • Design and program industrial control systems
  • Commission and troubleshoot automation equipment
  • Collaborate with engineering teams on system enhancements
  • Implement control measures for scaling production rapidly
  • Contribute to continuous improvement initiatives for manufacturing efficiency

Benefits

  • Opportunity to work on cutting-edge technology
  • Impact on national security and manufacturing revitalization
  • Collaborative and innovative work environment
  • Growth opportunities in a pioneering company
  • Access to advanced training and development programs
Full Job Description
Job Summary:

We are seeking a Senior / Lead Automation Engineer to architect, implement, and continuously refine full-scale automation solutions across our advanced manufacturing operations. You will own the automation roadmap-from concept and capital justification through deployment, ramp, and lifecycle optimization-driving safety, productivity, and quality at enterprise scale.

Key Responsibilities:

Automation Strategy & Roadmap
  • Define multi-year automation vision aligned with business objectives and CapEx plans.
  • Prioritize high-impact projects using ROI, risk, and throughput models.
  • Present strategic proposals to executive leadership and investors.

System Design & Integration
  • Lead end-to-end design of robotic cells (e.g., Fanuc, ABB, KUKA) and custom machines for welding, machining, material handling, inspection, and packaging.
  • Specify PLCs, HMIs, motion control, and safety systems; author URS and functional specs.
  • Oversee vendor selection, FAT/SAT, and site acceptance.

Operational Excellence & Continuous Improvement
  • Drive OEE, cycle-time, and yield improvements through data analytics and iterative tuning.
  • Implement predictive maintenance, IIoT, and machine-learning initiatives.

Compliance & Leadership
  • Mentor a team of controls engineers, technicians, and external integrators.
  • Cultivate a culture of disciplined experimentation-"measured power, intelligently applied."
  • Lead by example, - go to the factory floor and show team members how to solve difficult problems by creating solid architecture and writing good code.


Minimum Qualifications
  • B.S. in Electrical, Mechanical, Mechatronics, or Controls Engineering (M.S. preferred).
  • 5+ years engineering experience in a project development or manufacturing role.
  • Expert in at least one major robot platform (Fanuc, ABB, KUKA, Yaskawa) and one PLC family (Allen-Bradley, Siemens).
  • Strong grasp of OT networking (EtherNet/IP, Profinet, OPC UA) and MES/SCADA integration.
  • Proven leadership of cross-functional teams and external integrators.
  • Excellent communication skills-able to translate technical detail into business impact for executives and investors.


Preferred / Bonus Skills
  • 10+ years progressive experience in automation, robotics, or advanced manufacturing; 5+ years in a lead or staff-level role.
  • Experience in defense or aerospace manufacturing environments (AS9100, ITAR).
  • Familiarity with metal forging manufacturing, machine vision, or AI-driven process control.
  • PMP or equivalent project-management certification.

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