Reporting to the Engineering Manager, the
Process Engineer is responsible for optimizing and supporting our metal forming production processes in the Forming department. Duties include hands-on development, troubleshooting, process definition, standard work, tool design & improvement, and process control documentation. This role focuses on improving process efficiency, product quality, and operational reliability in a manufacturing environment. This position works closely with all levels of Engineering, as well as Manufacturing, to create a product that meets the customer's requirements. Additionally, this position spans both process and project engineering tasks, goals, and initiatives to provide a well-rounded experience in Engineering, with specific focus on the Forming processes.
What You'll Do- Act as the technical liaison between Engineering and Manufacturing.
- Monitor and optimize forming processes to ensure consistent product quality and throughput.
- Analyze production data to identify trends, root causes of defects, and opportunities for process improvements.
- Analyze, standardize, and improve existing forming operations to reduce cycle time, improve tool life, and enhance part quality.
- Lead root cause analysis and corrective actions for forming-related issues.
- Assist with approval of tool designs for critical processing.
- Conduct forming simulations and finite element analysis (FEA) using AutoForm to evaluate and optimize the forming process.
- Collaborate with Quality and Manufacturing teams to implement new materials, equipment, and technologies, in the Forming department.
- Support equipment commissioning, trials, and scale-up of forming equipment upgrades.
- Create visual instructions with process definition and control for safe and repeatable manufacturing processes such as Process Control documents (PCs), Work Instructions (WI), and Operating Process Sheets (OPS).
- Analyze technology and resources needed to plan and assess the feasibility of processes and associated equipment.
- Assist with schedules and project status updates using Asana or MS Project for different programs/projects.
- Assist with developing PFMEAs where and/or when necessary to mitigate process risk.
- Organize and evaluate process and cost data (ex. planned vs. actual) to support decision-making activities.
- Provide estimating support and input through developing layouts and tool concepts for costing/quoting.
- Manage drawings, data sets, models, parts lists, and specifications in accordance with internal controls.
- Evaluate, research, and provide feedback on new technologies.
- Participate in internal or external presentations related to Engineering topics.
- Maintain a clean, organized, and safe work environment while following all safety and quality procedures.
- Occasionally visit vendors and suppliers.
- Attend meetings and training, as required.
- Complete tasks and projects, as assigned.
Team Responsibilities
- Provide necessary support to McStarlite facility as needed.
- Have a daily presence on the manufacturing floor to work collaboratively with Manufacturing team.
- Support other areas or divisional business units as directed by manager.
What You'll Bring- Associate's degree, or higher, in mechanical, industrial, or manufacturing engineering preferred. Will consider relevant experience and high mechanical aptitude.
- 5+ years of experience in a manufacturing or industrial engineering environment.
- Proven track record of managing complex engineering projects from concept to completion.
- Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
- Proficiency in CAD/CAM software (e.g., CATIA, SolidWorks, Siemens NX, Fusion 360, AutoForm, Mastercam, Verisurf, Robotmaster, Roboguide) and project management tools (e.g., MS Project, Asana).
- Proficiency in MS Office Suite (Excel, Word, Outlook, PowerPoint) and willingness to learn other software.
- Reliable transportation.
What We Value- Strong interpersonal and problem-solving skills.
- High level of confidentiality and professionalism when interacting with clients & vendors.
- Exceptional written and verbal communication skills.
- Ability to build and maintain strong working relationships.
- Ability to effectively manage time, multi-task, and pay close attention to details.
- Self-motivated with the ability to work independently and as part of a team.
- Regularly required to move, sit, and bend for various hours throughout the day.
