Job DescriptionThe Process Engineer 1 will work within the Production Engineering FA department to design, implement, and optimize manufacturing processes for automotive electronic products. This role involves collaborating with cross-functional teams to launch new equipment, resolve production issues, and drive continuous improvement initiatives that enhance quality, efficiency, and safety.
Key Responsibilities:- New product planning, Introduction, trials preparation and documentation
- Production capacity studies, line layouts, cycle time studies, processing cost studies
- Process Design and development
- Prototype and Design validation testing
- New equipment specification development, installation and training
- New equipment budgetary planning, quotation, procurement, and project management
- Production lines support
- Manufacturing manual process automation (vision guided robotics and others)
- Process improvement and machine optimization as well as process optimization
- Product defects root cause analysis, investigation and countermeasure development
- Support process documentation (PFMEA, PCS, Process Flows, policies, etc.) for IATF certifications
- Other responsibilities as required
Required Qualifications: - Bachelor's degree or higher in Engineering
- 0-5+ years of related experience
- Ability to work effectively with a multi-disciplined cross-functional team in a fast-paced work environment
- Ability to successfully manage several tasks or projects at once
- Ability to travel domestically and internationally, up to 10%
- Willingness to work periodic overtime, as required
- Possess and demonstrate excellent analytical, communication, and interpersonal skills
- Ability to think 'outside the box' and develop clever, unique solutions to problems
- Willingness to interface and collaborate with other departments to help reach overall DENSO and Production Engineering or Project goals.
- Demonstrate initiative by investigating outside own areas for given tasks and by helping others
- Demonstrate ownership of responsible areas through committed actions and responses
- Ability to develop and closely follow schedules and due dates
- Willingness to contribute opinion and feedback in various meetings and situations
- Possess and Demonstrate a Positive attitude and outlook
- Demonstrated drive to achieve results
- Ability to adapt to ever changing work requirements, tasks, and environments
- Ability to maintain and promote a safe and clean working environment
Benefits Summary: • Medical, Dental, Vision, Prescription Drug Plans
• 401K with 4% Company Match
• Vacation/PTO and 13 Paid Holidays
• Bonus Program
• FSA/HSA and Dependent Care Programs
• Company provided Life, Disability, ADD, and Business Travel Insurance
• Various No Cost Wellness & Chronic Condition Management Programs
• Various Optional Insurance Programs such as Legal, Identity Theft, Critical Illness, etc.
• Tuition Reimbursement
• Career Development and Ongoing Training
• Employee Assistance Program
• Employee Spotlight and Recognition Program
• Volunteer opportunities
• Onsite Fitness Center (vary by location)
• Cafeteria and food markets (vary by location)
• Onsite Health Clinic and Pharmacy (vary by location)
Candidates residing 50+ miles from the work location are eligible for relocation assistance.
Annual Salary: $73,000 - $91,000
Responsibilities- Develop and validate manufacturing processes for new automotive electronic products.
- Plan and execute equipment launches, including installation, qualification, and hand-over to operations.
- Troubleshoot process and equipment issues on the shop floor and implement corrective actions.
- Conduct time studies and capacity analyses to improve production efficiency.
- Create and maintain process documentation, work instructions, and standard operating procedures.
- Support root-cause investigations and implement preventive measures.
- Collaborate with design engineering to ensure manufacturability of product designs.
- Lead continuous improvement projects using Lean, Six Sigma, or other methodologies.
- Monitor key process metrics and generate performance reports for management.
- Ensure compliance with safety, quality, and environmental standards.
Qualifications- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related field.
- 0-2 years of experience in automotive electronics manufacturing or related industry.
- Knowledge of process development, equipment qualification, and troubleshooting techniques.
- Familiarity with Lean manufacturing, Six Sigma, or continuous improvement tools.
- Strong analytical and problem-solving skills with ability to interpret data.
- Proficiency in Microsoft Office Suite; experience with CAD or statistical software is a plus.
- Effective communication and teamwork abilities.
- Ability to work in a fast-paced, safety-focused manufacturing environment.
- Willingness to obtain and maintain any required certifications or clearances.
- Attention to detail and commitment to quality standards.
