Full Job Description
The Principal Flow Engineer leads the design and integration of advanced material replenishment and warehouse management systems, leveraging automation, robotics and emerging technologies to optimize supply chain performance. This role develops lean material flow strategies, evaluates and improves handling processes prior to automation, and partners with suppliers, 3PLs and cross-functional teams to deliver projects on time and within budget. The position also provides technical leadership and coaching while ensuring alignment with EHS, Lean Manufacturing, Ergonomics and TPM standards to support long-term operational excellence.
Position
Principal Material Flow Engineer
Location
USA, Louisville, KY
How You'll Create Possibilities
Job Description/Responsibilities
• Lead the design and integration of advanced material replenishment and warehouse management systems (WMS).
• Champion emerging technologies-including robotics, drones, and automation-to elevate supply chain efficiency.
• Support and develop lean material flow processes and systems across manufacturing operations.
• Guide outsourced resources and 3PL partners to implement world-class material flow practices.
• Analyze, evaluate, and optimize material handling before automating processes to maximize efficiency.
• Collaborate with suppliers to ensure projects meet schedules, budgets, and success criteria.
• Drive cross-functional collaboration to eliminate waste and integrate automation with manufacturing.
• Provide leadership, coaching, and training to cross-functional teams, maintenance, and shop floor personnel.
• Ensure compliance with EHS standards and alignment with initiatives like Lean Manufacturing, Ergonomics, and TPM.
• Influence broader policies and operational strategies to support long-term business goals.
What You'll Bring to Our Team
Requirements/Qualifications
• Bachelor's degree in engineering or related technical discipline, or equivalent and 7+ years of firsthand experience with distribution, logistics, or supply chain, including experience in Lean Supply Chain production method.
• Solid computer knowledge, including Robotic Languages, ACAD, and MS Office
• Knowledge of manufacturing and warehouse operations.
• Excellent project tracking and detailed planning skills required.
• Ability to work in large cross-functional teams and at multiple levels in the organization (both salaried and shop floor operators / skilled trades team members)
• Good oral and written communication skills - will be expected to provide status report outs to the cross-functional team and train other engineers.
• Demonstrated ability to take ownership of cross-functional program deliverables and ability to drive decisions based on the overall benefit to the company.
Preferred Qualifications
• Master's degree in engineering or related discipline is preferred.
• Highly creative talent with a proven ability to look past what is currently done and develop a practical, implementable vision for the future and a strong history of executing to vision.
• Prior experience working in a high SKU and high velocity manufacturing operations.
• Simulation experience is preferred.
Working Conditions
• Fast-paced, high-volume distribution and manufacturing settings.
• 30-40% of travel may be for domestic and/or international travel to supplier sites/plants, etc.
• Hours & Weekends: Working off-shift and weekends will be required.