Strong verbal and technical writing skills for CAPEX justifications and vendor communications
Experience in a production environment, preferably in aerospace or aviation
Familiarity with AS9100 or ISO9000 Quality Management Systems
Proven success with RCCA tools
Ability to safely work with hazardous materials and systems using proper PPE
Physical capability to climb ladders and lift 50 lbs to waist level
Responsibilities
Oversee quality aspects of Investment Castings (IC) processes
Manage non-conformance dispositions for rework, repair, or scrap
Enhance and clarify written processing instructions for investment castings
Analyze casting-related process data for continuous improvement using statistical tools
Implement solutions to manufacturing roadblocks in a timely manner
Collaborate with customers on quality concerns and develop training materials
Coordinate with engineers on mold designs and shelling sequences for new products
Benefits
Medical, dental, and vision insurance
Basic and supplemental life insurance
Paid parental leave and short/long-term disability
401(k) with up to 5% company match
Education Support Program
Stock options for regular employees
Up to four weeks of paid time off and 14 company-paid holidays
Full Job Description
Application close date: Applications will be accepted on an ongoing basis until the requisition is closed.
THIS IS AN A-SHIFT POSITION (Mon-Fri, 7:00-15:30)
As part of a hardworking team of varied specialists, technicians, and engineers, your responsibilities include but are not limited to:
Responsible for all process-related aspects of quality of Investment Castings (IC)
Disposition of non-conformances (NC's) for rework/repair/scrap
Continuous improvement and clarification of written instructions for processing of investment castings
Must understand basic super-alloy heat treatments, chemical processing, and their effect on micro/macrostructures and surface inspection for indications
Statistically analyze and understand casting-related process data (metallurgical and non-destructive testing) into useful summary reports using Excel®/Minitab®/JMP type applications. Interpret data for continuous process improvements to maximize Quality and reduce cost
Demonstrate dimensional improvements to reduce NC's
Collaborate with internal and external customers on quality related concerns; develop and present training materials to build quality awareness
Demonstrate self-motivation and initiative, as well as ability to work in team environments
Responsible for implementing timely, cost-effective solutions to resolve manufacturing roadblocks
Execute aggressive timeline schedules for project execution
For New Product Introduction/Process Changes:
Work with modelling engineer to develop mold and gating designs for IC parts
Coordinate with Shell Process Engineer to determine shelling sequence and material choices of slurry and stucco layers appropriate for part alloy and geometry
Design insulating wrap and pre-cast mold preparation techniques to ensure appropriate solidification and grain structure in resultant cast components
Determine appropriate mold preheat and metal pouring temperatures to achieve specification compliant castings with regards to porosity, grain structure, and surface integrity
Other responsibilities as assigned
Minimum Qualifications:
Strong verbal and technical writing skills are a must. Written communication skills required for writing CAPEX justifications and vendor communications
Experience in production environment. Aerospace, space launch, or military or commercial aviation preferred
Familiarity with AS9100 or ISO9000 Quality Management System and/or related quality systems and programs
Strong capability and understanding with proven success of RCCA tools
Safely work with hazardous systems, chemicals, and materials using the proper PPE
Physical Requirements:
Climb ladders and stairs
Lift and carry 50 lbs to waist level for limited durations
Preferred Qualifications:
Direct experience with manufacturing investment castings
Six Sigma Green/Black Belt Certificate or deep understanding of lean methodologies
B.S. in engineering with 7+ years of relevant Quality or Engineering experience
Knowledge of manufacturing processes such as Machining, Welding, NDT, Sub-assembly and Final assembly and Test
Experience mining data SQL, Redshift, Redash, Databricks
Quality assurance experience in rocket engine production environment
Relevant experience in transitioning a product from development, through production to operations
Shown experience in transitioning a product from development, through production to operations
QMS audit experience and quality performance measurement analysis capabilities
Base Pay Range for: WA applicants is $112,059.00 - $156,882.60
Other site ranges may differ
Benefits
Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
Stock Options for all regular employees (working at least 20 hours/week)
Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.
About Blue Origin
Blue Origin is an aerospace company that develops rockets and spacecraft for commercial and government customers. The company's products include the New Shepard suborbital vehicle and the New Glenn orbital rocket. Blue Origin was founded in 2000 by Jeff Bezos and is headquartered in Kent, Washington.
