We are currently seeking a Maintenance Leader for our facility in Painesville, OH.
Styropek's Painesville plant is located about 30 miles northeast of Cleveland, OH. The site manufactures Expandable Polystyrene products used in the construction and packaging industries.
Position Summary:This position is responsible for leading the Painesville site Maintenance Team to achieve manufacturing and business objectives and to ensure safe and efficient operation of plant equipment. The Maintenance Leader leads and supports preventive/predictive maintenance and inspection activities to maintain an effective and reliable site infrastructure including utilities, piping, electrical, and rail systems.
Responsibilities:- Develop, Support, and Drive Manufacturing, Business and EHSS Strategies, Plans, and Priorities.
- Provide Leadership and oversight for the maintenance organization, training systems and ensure that training is executed in an effective and timely manner.
- Develop, organize, coordinate and administer training programs for maintenance employees, and including both onsite and offsite training, classroom and on the job.
- Responsible for safe work practices of the maintenance team. Responsible for ensuring tools, equipment, chemicals and fluids, etc are properly maintained, labeled as needed, stored, replaced as needed.
- Measure, monitor, and improve maintenance Key Performance Indicators, reactive work, Priority 1 Notifications and PM Compliance using SAP.
- Create and optimize maintenance team productivity metrics.
- Utilize the SAP PM module, Maintenance Work Management Systems, Reliability Systems, and associated work processes to ensure desired reliability performance and continuous improvement.
- Develop and manage maintenance budget in conjunction with Site Leader oversight; including monthly review of costs and opportunities for cost reductions.
- Responsible for maintenance department costs and monthly review with management.
- Responsible for maintenance compliance and documentation for PSM and related regulatory requirements.
- Owner of all Maintenance Procedures, Mechanical Integrity Program and maintenance reliability for the electrical transmission and distribution and the electrical safe work program.
- Accountable for regulatory compliance (Mechanical Integrity System and environmental compliance - vessel inspections, PMs, refrigerants, Title V etc)
- Responsible for overseeing weekly maintenance planning and scheduling and the annual outage planning.
- Accountable for the Predictive / Preventive Maintenance Program and timely and cost-effective resolution of identified actions:
- MI/API Inspections - piping and vessel
- Equipment Lubrication Program
- Vibration Analysis Program
- Oil Analysis Program, including liquid filled transformers
- Thermography
- Ultra-sound and other PM and PdM opportunities
- Participates and supports the Capital Project Plan and provides project support as required.
- Identify required spare parts and provide cost effective solutions (in house repair, external, on-site spares, refurbishment solutions, etc) in alignment with Maintenance Planner.
- Collaborates with Operations team to identify solutions for reliable operations and implement solutions.
Qualifications: - Education Requirement: Two-year technical school diploma or associate's degree. Bachelor's degree in engineering preferred.
- Required Years Experience: Minimum of 10 years of progressive experience in manufacturing or industrial maintenance and at least 3-5 years of supervisory experience.
- Proven drive, and history of continuous improvement
- Demonstrated knowledge, skills, and experience in the methods, practices, tools, equipment, and safety procedures used in the repair and maintenance of mechanical, electrical and instrument equipment used in manufacturing facilities
- Demonstrated knowledge, skills, and experience in engineering standards and preventive maintenance principles and practices; planning methods and tools, including planning and scheduling software
- Proficient with CMMS software, preferably SAP
- Experience with DCS systems is a plus
- Experience in PSM is a plus
- Excellent communication, troubleshooting, and decision-making skills
Pay and Benefits:Competitive pay. Benefits include Health insurance, Dental insurance, Vision insurance, Disability insurance, 401(k) and 401(k) matching, Employee assistance program, Flexible spending account, Health savings account, Life insurance, Paid time off
Are you unsure of whether you are qualified for this role? Styropek is committed to creating and maintaining a diverse and inclusive workplace, including with respect to education and experience. If you are interested in this role but are hesitant to apply due to a concern that your education and/or experience may not align perfectly with the job posting, we encourage you to still apply. Additionally, if you are not hired for this particular role, it may be possible that your education and/or experience are or will be a match for another role.
