Bachelor of Science in Engineering or related field
Minimum of ten years in refining, petrochemical, or chemical plant operations
Solid understanding of Process Safety Management (PSM) principles
Knowledge of field instrumentation and control systems
Ability to troubleshoot processes using technical documentation
Strong interpersonal and organizational skills
Excellent written and verbal communication skills
Proven ability to manage multiple tasks and lead teams
Responsibilities
Provide technical expertise on instrumentation and measurement systems
Collaborate with Operations and engineers to improve asset reliability
Develop and lead programs addressing obsolescence and reliability threats
Track and analyze performance of measurement systems, implementing improvements
Lead root cause analyses and failure investigations
Design and implement Preventive Maintenance programs
Serve as a technical advisor on instrumentation and analyzer issues
Develop equipment specifications for new installations
Maintain and update plant equipment files and Process Safety Information (PSI)
Evaluate and apply emerging technologies across the facility
Mentor and train less experienced engineers and technicians
Benefits
Collaborative work environment with cross-disciplinary teams
Opportunities for professional development and mentorship
Focus on continuous improvement and innovation
Engagement with cutting-edge technologies in instrumentation
Support for maintaining high safety and operational standards
Full Job Description
Job Summary:
We are seeking a skilled Senior Instrumentation & Analyzer Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability Group, responsible for the safe, reliable, compliant, and cost-effective performance of the instrumentation, analyzer, and measurement systems that support TPC Group's manufacturing and terminal assets. Reporting to the Manager of Process Automation, the engineer will apply instrumentation and process measurement engineering principles to the design, planning, installation, and continuous improvement of these systems, and will inspect and audit installations to verify they meet operational needs and conform to design and engineering standards. The Senior Instrumentation & Analyzer Engineer will collaborate closely with Operations, Maintenance, and other engineering disciplines to improve asset reliability, resolve equipment issues, and drive continuous improvement in plant operations. The role's primary focus is engineering and lifecycle management, with Maintenance supported through technical guidance.
Job Duties and Responsibilities:
Provides technical expertise on the application and use of instrumentation, analyzer, and measurement systems throughout the petrochemical manufacturing facility
Partners with Operations and engineers from other disciplines to continuously improve the reliability of operating assets
Develops and leads medium- and long-term programs to address obsolescence and other strategic reliability threats
Tracks the reliability and performance of instrumentation, analyzer, and measurement systems, analyzes instrument data, and implements improvements
Leads root cause analyses (RCA) and other failure investigations involving instrumentation, analyzer, and measurement systems
Owns the design and implementation of Preventive Maintenance (PM) programs for instrumentation, analyzer, and measurement systems
Serves as technical advisor on instrumentation and analyzer equipment operating, engineering, and repair issues; defines repair scopes and provides technical guidance to Maintenance, ensuring quality checkpoints are established and communicated
Develops equipment specifications and scopes for projects that install instrumentation, analyzer, and measurement system equipment
Maintains and updates plant equipment files and Process Safety Information (PSI)
Creates and maintains equipment standards and drives equipment improvements
Evaluates emerging instrumentation, analyzer, and measurement technologies, identifies where they add value, and ensures they are applied consistently across the facility
Works with Procurement to identify inventoried parts and source new parts as needed
Mentors and trains less experienced engineers and technicians
Performs other duties as assigned
Required Qualifications:
Bachelor of Science in Engineering or a related field
Minimum of ten (10) years of experience in refining, petrochemical, and/or chemical plant operations in an engineering, reliability, or maintenance role
Solid understanding of Process Safety Management (PSM) principles as applied to instrumentation, analyzer, and measurement systems
Knowledge of field instrumentation and its connectivity and interaction with control systems
Ability to work safely in the plant environment and troubleshoot processes using PFDs, P&IDs, interlock documentation, loop sheets, vendor manuals, and other technical documentation
Ability to collaborate closely with others and leverage the right skills to improve the reliability of plant assets
Strong interpersonal, organizational, and administrative skills, including the ability to work effectively with internal customers
Excellent written and verbal communication skills, with the ability to engage effectively at all levels of the organization
Strong personal initiative and sound independent judgment; able to work effectively with minimal supervision
Ability to manage multiple tasks and priorities simultaneously
Proven ability to build and lead teams with a strong drive for results
Working knowledge of Microsoft 365
Must be authorized to work in the United States on an ongoing basis without current or future company sponsorship
Must be able to perform the physical requirements of the position
Preferred Qualifications:
Experience with refining and/or petrochemical production processes, logistics, and operations
Knowledge of industry engineering and technology standards, principles, and practices (e.g., ISA, API)
Application and troubleshooting experience with control valves and level measurement technologies (e.g., differential pressure, displacer)
Working knowledge of Emerson DeltaV DCS and AMS Device Manager, including basic programming and configuration as they relate to instrumentation and the use of diagnostic and performance-monitoring tools
Gas chromatograph (GC) and Continuous Emissions Monitoring System (CEMS) analyzer experience, including Siemens Maxum II and Yokogawa GC1000 Mark II / GC8000 gas chromatographs and ABB/Teledyne CEMS analyzers
Working knowledge of Oracle Enterprise Asset Management (EAM) or a similar Computerized Maintenance Management System (CMMS)
Familiarity with EPA CEMS quality assurance requirements (40 CFR Part 60 / Part 75), including RATAs, CGAs, and daily calibration drift checks
Experience designing and troubleshooting analyzer sample conditioning systems and analyzer shelters
Experience with Safety Instrumented Systems (SIS) in accordance with ISA 84 / IEC 61511
Applicants must be authorized to work for any employer in the United States continually without company sponsorship.
About TPC Group
TPC Group is a leading producer of value-added products derived from petrochemical raw materials such as C4 hydrocarbons. The company operates in two segments: Performance Products and Fuel Products. The Performance Products segment produces a wide range of chemicals used in the manufacture of products such as synthetic rubber, plastics, and surfactants. The Fuel Products segment produces gasoline blending components and other fuel-related products. TPC Group was founded in 1943 and is headquartered in Houston, Texas. The company has a strong commitment to safety and environmental stewardship and has been recognized for its excellence in these areas.
