Barry-Wehmiller Companies, Inc.

Electrical Controls Engineer

Barry-Wehmiller Companies, Inc.$80K — $110K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical Engineering or related field; equivalent experience considered.
  • Minimum 5 years of electrical controls design and PLC/HMI development experience.
  • Strong PLC programming experience (Rockwell/Allen-Bradley preferred).
  • Familiarity with HMI and user interface development.
  • Experience with multi-axis motion control systems and electronic camming.

Responsibilities

  • Develop and program PLC, HMI, and motion control systems for packaging machinery.
  • Program and optimize high-speed machine sequences for quality and efficiency.
  • Configure and commission various automation peripherals like sensors and vision systems.
  • Troubleshoot safety systems and ensure compliance with safety standards.
  • Support machine build and troubleshooting during FAT and SAT processes.
  • Collaborate with design engineers on electrical schematics and component selection.
  • Provide technical support to customers and field service teams during installations.

Benefits

  • Opportunities for professional development and company-sponsored training.
  • Flexible work environment adapting to business needs and priorities.
  • Possibility of mentoring and coaching less experienced team members.
  • Dynamic work culture that encourages innovation and collaboration.
  • Travel opportunities for knowledge expansion and customer support.
Full Job Description

Job Description:

Job Summary:    The Electrical Controls Engineer is responsible for the design, development, programming, and support of electrical control systems for automated packaging machinery.  This role partners closely with mechanical engineering, manufacturing, and service teams to deliver safe, reliable, and high-performing equipment that meets customer and regulatory requirements. Success is measured by on-time, on- budget, quality equipment that meets performance expectations.

Key Responsibilities 

  • Develop and program PLC, HMI, motion control, and automation systems for packaging equipment. 

  • Program and optimize high-speed machine sequences with a focus on throughput, accuracy, and finished product quality to specifications.  

  • Configure and commission servo axes, sensors, vision systems, barcode scanners, printers, and inspection devices. 

  • Configure and troubleshoot safety systems, including safe zones, guarding, light curtains, and safety-rated monitored stops.  

  • Support machine build, debug, validation, , and commissioning during FAT and SAT. 

  • Collaborate with Electrical Design Engineers in the development of electrical schematics, panel layouts, component selection, and bills of material. 

  • Troubleshoot and resolve electrical, controls, and system issues during build, installation, and field support. 

  • Perform limited electrical design modifications and documentation updates in support of machine enhancements, issue resolution, and customer-specific requirements. 

  • Collaborate with cross-functional teams to support robotic integration into overall machine design and performance.  

  • Ensure compliance with applicable machine safety standards.  

  • Develop and maintain technical documentation, including electrical drawings, programs, and backups.  

  • Provide technical support to customers and field service teams, including occasional on-site startup and optimization. 

  • May lead, guide, coach, or mentor less experienced team members; be a positive role model for the team. 

  • Demonstrate flexibility and ability to work on other non-core product lines based on demand. 

  • Flexibility to take on evolving responsibilities in response to strategic priorities and business needs. 

  • Travel is an essential element to expand knowledge, support of our customers, and support business growth needs. Travel could be to company sponsored training, customers’ facilities, or other BW facilities both domestic and international. Estimated at up to 25% annually. 

 

Qualifications & Desired Experience 

  • Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics Engineering, Computer Science, or a related technical field, from an accredited college or university; equivalent combination of formal education and relevant job experience may be considered. 

  • Minimum 5 years of electrical controls design and PLC/HMI development. 

  • Strong experience with PLC programming (Rockwell/Allen-Bradley preferred).  

  • Experience with HMI development and user interface development.  

  • Experience developing and commissioning multi-axis motion control systems, including servo motion, coordinated machine sequencing, electronic camming and gearing, and VFD-controlled equipment.

  • Working knowledge with electrical design tools (e.g., AutoCAD Electrical, EPLAN, etc.).  
  • Solid understanding of industrial networks and machine safety systems. 

  • Strong problem-solving, communication, and project management skills. 

 

Physical Demands (Essential Functions) 

  • Ability to perform work in an engineering office and manufacturing environment.  

  • Ability to sit, stand, walk, and use hands to operate a computer and engineering tools.  

  • Ability to occasionally lift and/or move items up to 50 pounds.  

  • Ability to travel up to 25% domestically and/or internationally. 

  • Ability to work near moving mechanical parts and electrical systems in a safe manner, following all PPE and safety requirements. 


 

At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job.  If your experience is close to what you see listed here, please still consider applying.  We know that our differences often can bring about innovation, excellence and meaningful work—therefore, people from all backgrounds are encouraged to apply to our positions.  Please let us know if you require reasonable accommodations during the interview process. ​

Company:

BW Packaging

About Barry-Wehmiller Companies, Inc.

Design Group supports Their clients’ initiatives from conceptual planning through the implementation of production systems and facilities. Regardless of a project’s technology, scale, or complexity, their in-house Solutions Teams can provide individual engineering discipline services for large and small initiatives alike.

Barry-Wehmiller Companies Careers

Joining Barry-Wehmiller Companies presents an unparalleled opportunity to advance a career with a corporation that values growth, leadership, and innovation. As a global leader in technology and services, Barry-Wehmiller Companies offers a range of job opportunities that cater to diverse professional skills and ambitions.

Explore Career Opportunities

Barry-Wehmiller Companies is actively hiring and offers a variety of positions that encourage professional development and personal growth. Candidates can explore vast opportunities, from internships that provide real-world experience to full-time positions that challenge and expand their capabilities.

Innovation and Professional Growth

At Barry-Wehmiller Companies, innovation isn't just a buzzword—it's the cornerstone of their operations. Employees are encouraged to bring fresh ideas and perspectives to the table, fostering an environment where creativity and innovation thrive. This commitment to innovation is integral to maintaining leadership in the industry and offering cutting-edge solutions to clients.

Diversity and Inclusion

Barry-Wehmiller Companies is committed to creating a diverse and inclusive workplace. Diversity training programs are integral, ensuring that all team members feel valued and understood. This commitment strengthens the company culture and enhances the collaborative environment.

Benefits and Culture

Employees at Barry-Wehmiller Companies enjoy a range of benefits designed to support their professional and personal lives. The company culture prioritizes well-being and balanced life, with benefits that cater to health, family, and continuous learning.

Networking and Development

Professional development at Barry-Wehmiller Companies is supported through various networking opportunities, allowing employees to connect with industry leaders and peers within the company. These connections can be pivotal in advancing one's career and expanding professional knowledge.

Applying for a Position

To apply for a position at Barry-Wehmiller Companies, candidates should prepare their resume to highlight relevant experience and skills. The interview process is designed to assess not only professional qualifications but also a fit with the company’s culture and values. Interested candidates can find current job listings and submit applications through the Barry-Wehmiller Companies Jobs portal.

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Barry-Wehmiller Companies is looking for passionate, curious, and innovative team players ready to contribute to and benefit from the company’s culture of caring. Search open positions that match your skills and interests on the Barry-Wehmiller Companies Careers page.

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