Controls Project Manager-Automated Trailer Fill
JOBSUMMARY
Weare seeking an Controls Project Manager- Automated Trailer Fill based out ofthe Irving, TX office to modernize and support our cryogenic trailer fillingoperations. In this role, you will manage and execute automation capitalprojects (CapEx) and control system modernization strategies, driving therollout of our ATLAS platform across legacy facilities. You will be responsiblefor leading multi-site panel retrofits, managing budgets and timelines, andoverseeing the deployment of critical process safety controls, productivityKPIs, and the automated documentation required for bulk liquid medical gasshipments.
EssentialFunctions
Orchestrate automation CapEx and migration projects for trailer loading zones by identifying obsolete infrastructure, managing lifecycle risks, and directing ATLAS upgrades smoothly, on time, within budget, and to scope.
Lead the physical and electrical execution of automated fill zone upgrades, managing full cabinet teardowns, the removal of legacy components, and the installation of new CTI or Siemens hardware, physical wiring layouts, and modernized assemblies.
Collaborate closely with plant Controls Engineers on ATLAS modernization projects where physical fill zone wiring is retained, ensuring seamless alignment while rewriting software loading logic and upgrading traditional HMIs to modern Ignition SCADA platforms.
Generate, review, and revise highly detailed schematic wiring diagrams, loop sheets, panel layout drawings, and updated P&IDs to reflect the newly modernized trailer loading and product analysis infrastructure accurately.
Coordinate extensively cross-functional projects with corporate engineering, plant operations, quality assurance, logistics, and distribution teams to ensure seamless delivery with zero disruption to shipping schedules.
Direct specialized external electrical contractors, panel fabricators, and system integrators to guarantee strict adherence to corporate engineering standards, safety requirements, project scope, and timelines.
Draft and enforce strict Management of Change (MOC) protocols for capital project deployments, executing pre-commissioning safety reviews, risk assessments, and software validation protocols (IQ/OQ/PQ) before trailer loading systems go live.
Oversee the integration of critical process safety controls, emergency shutdown logic, and specialized analytical instrumentation to ensure all projects minimize operational risk and accurately verify product purity.
Track and manage project milestones that directly improve plant productivity KPIs, ensuring new system installations optimize loading zone uptime, minimize venting losses, and maximize trailer capacities.
Requiredfor All Jobs
Performs other duties as assigned
Complies with all policies and standards
QUALIFICATIONS
Education
Bachelor'sDegree Bachelor's degree in Engineeringfrom an ABET-accredited university (Electrical, Chemical, Automation/ControlSystems, Mechanical, or closely related technical discipline) OR 10 years ofequivalent control systems engineering experience. Preferred
WorkExperience
5years with degree, 10 years without. Experience in control systems engineeringwith a heavy emphasis on managing multi-site capital projects (CapEx), hardwareretrofits, panel rebuilds, and system migrations is preferred
3+years of demonstrated track record of successfully managing automation projectsfrom design through final commissioning, ensuring delivery on time, withinbudget, and to scope is preferred
1+years of practical experience managing projects within strictly regulatedmanufacturing environments utilizing formal Management of Change (MOC) andexecuting validation protocols (FDA/medical-grade) is preferred
1+years of experience working with air separation units (ASUs), bulk liquidloading facilities, or cryogenic fluid transfer systems is preferred
Knowledge,Skills and Abilities
Advanced ability to generate, interpret, and modify electrical schematic wiring diagrams, panel layout drawings, P&IDs, control narratives, and logic diagrams for major capital upgrades in automated loading zones.
Strong technical proficiency in PLC systems, with a specific focus on migrating legacy architectures (such as Siemens SIMATIC S5/S7) over to modernized CTI platforms.
Deep understanding of multiple HMI/visualization and DCS platforms, with core expertise in deploying Inductive Automation/Ignition, Siemens WinCC, and SIMATIC HMI software for trailer loading automation.
Mastery of industrial networking and communication protocols including OPC UA, MODBUS RTU/TCP, PROFINET, and Ethernet/IP needed to bridge new ATLAS hardware with plant infrastructure.
Expert knowledge of drafting and executing control system validation protocols (IQ/OQ/PQ) to maintain a validated, compliant state for major upgrades within medical-grade/FDA regulated fluid transfer environments.
Profound understanding of Management of Change (MOC) processes and rigid change-control frameworks within continuous-process manufacturing and distribution operations.
Advanced knowledge of all Microsoft Tools including Word, Excel, PowerPoint, Outlook, and specifically Microsoft Project and Power BI.
Exceptional project coordination, leadership, and communication skills to drive external contractors, field technicians, and cross-functional teams toward tight commissioning deadlines.
PHYSICALDEMANDS/WORKING CONDITIONS
WorkingCondition: This role will be performedprimarily in an office environment, requiring extensive daily usage of acomputer, and other office equipment.
WorkingCondition: This role supports 24/7operations and requires occasional night and/or weekend remote support.
WorkingCondition: Field Coverage willpotentially occur wherever Matheson has a facility, and during any season.
PhysicalDemands: Occasionally lift and/or moveobjects up to 50 pounds.
PhysicalDemands: Specific vision abilitiesrequired include close vision, distance vision, depth perceptions, and theability to adjust focus.
WorkingCondition: This role will be performed inoffice environments as well as in industrial field environments. Whileperforming duties of this job it would occasionally be required to:
Be exposed to moving mechanical parts and extreme cold (e.g. operating plant).
Be exposed to outside weather conditions (e.g. cold box valves, filling trailers).
Be exposed to high, precarious places (e.g. cold box, repair work)
Be exposed to high noise levels (e.g. Plant rounds, maintenance)
WorkingCondition: May also be required to workfrom a home location, which must be conducive to performing the role andduties, including virtual/video meetings.
TravelRequirements Estimated Amount Brief Description
25% PotentialField Coverage
PayRange $140,000 to $160,000 Annual + bonus plan eligibility
