8+ years of relevant experience with a bachelor's degree or 6 years with a master's degree; equivalent experience considered
Lean Subject Matter Expert with extensive knowledge of methodologies
Proven manufacturing experience in Lean and/or Engineering roles
Experience developing and executing Kaizen schedules
Strong background in implementing Lean programs with organizational buy-in
ISO9001 certification or auditing experience preferred
Experience in automotive or medical industries is a plus
Responsibilities
Analyze designs, methods, and internal manufacturing processes to identify improvement opportunities
Develop and implement strategies for operational efficiency and cost savings
Lead process improvements and changes in manufacturing methods
Utilize Lean methodologies such as 5S, VSM, SMED, TPM, and Kaizen for continuous improvement initiatives
Conduct Lean Assessments and create improvement plans for multiple facilities
Train and develop CI group in Kaizen methods to foster independent trainers
Manage large projects with minimal oversight while meeting scheduled goals
Benefits
Remote work flexibility depending on location
Opportunity for significant travel (50% average)
Engagement in diverse manufacturing environments across nine facilities
Professional development through training and implementation of Lean methodologies
Collaboration with leadership and cross-functional teams to drive operational excellence
Full Job Description
Job Summary
The Continuous Improvement Advisor focuses on manufacturing operational improvement and cost savings to improve the organization's profitability and efficiency.
Job Duties
Analyze designs, methods and internal manufacturing processes
Develop strategies and initiatives for operational efficiency
Implement process improvements and changes in manufacturing methods
Implement continuous improvement initiatives using various Lean methodologies and principles (e.g., 5S, Value Stream Mapping (VSM), Single Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), Kaizen, etc.)
Support CI Director, Managers, Supervisors, and Engineers in the implementation of Lean methods and principles throughout the nine facilities.
Conduct Lean Assessments at each facility as a baseline and develop a plan of improvement with CI staff.
Develop and train CI group in Kaizen methods, supporting their development to become independent trainers.
Develop and implement Model Lines under the direction of the CI Director and General Managers.
Use existing CI Lean training classes to support existing methods throughout the facilities.
Work independently to meet scheduled goals.
Remote position depending on location to MPS location.
Managing large projects or processes with limited oversight from manager.
Coaching, reviewing and delegating work to lower-level professionals.
Problems faced are difficult and often complex.
50% average travel required.
Experience and Education
A minimum of 8 years of related experience with a bachelor's degree; or 6 years and a Master's degree; or equivalent experience.
Lean Subject Matter Expert.
Manufacturing experience in a Lean and/or Engineering position
Understanding and use of Lean methodologies and principles
Development of Kaizen schedule with full planning, facilitation, and follow-up experience.
Implementation of Lean programs with buy-in at every level of the organization.
ISO9001 certification and/or auditing experience.
12 years manufacturing experience in a Lean and/or Engineering position (preferred)
Certified Lean training (preferred)
Automotive or Medical industry experience (preferred)
Safely work within an industrial facility both in the aisles and in the assembly, machining, and foundry areas, lifting 50 lbs.
Competencies/ Skills
Oral and written communication skills.
Strong analytical and problem-solving abilities.
Excellent leadership and interpersonal skills.
English competency. Spanish optional
About MacLean-Fogg Component Solutions
MacLean-Fogg Component Solutions is a global manufacturer of engineered components and assemblies for the automotive, power utility, industrial and military markets. The company's products include fasteners, engineered components, suspension products, and wheel end systems. MacLean-Fogg Component Solutions is a division of MacLean-Fogg Company, a privately held company headquartered in Mundelein, Illinois. MacLean-Fogg Company was founded in 1925 by John MacLean and Barry Fogg. The company has operations in North America, Europe and Asia.
