Composites Design Engineer

The Role

Mach is seeking a Composites Design Engineer to support the design, analysis, and testing of composite structures for our next-generation autonomous vehicles. At Mach, we exist to build platforms that maintain an allied American edge. As a key member of our team, you will contribute to the development of lightweight, high-performance composite airframe structures that meet the demands of modern defense technology. The role will involve designing composite components, performing structural analysis, supporting hands-on fabrication and testing, and developing solutions that are optimized not only for performance, but also for scalable, high-volume production.
Key Responsibilities

• Design and develop composite structures for unmanned aerial vehicles (UAVs), supporting lightweight, high-performance airframe solutions from concept through flight test.
• Own composite components across the full development cycle - including laminate design, structural analysis, fabrication support, and validation testing.
• Perform structural analysis using hand calculations and FEA to evaluate stiffness, strength, stability, and failure modes.
• Collaborate with manufacturing and test teams to translate designs into buildable hardware and validate performance through testing.
• Participate in hands-on fabrication and integration of prototype composite hardware.
• Support structural test planning and execution, helping correlate analytical predictions with physical test results.
• Develop laminate architectures, joints, and structural concepts that are optimized not only for performance, but also for repeatability and scalability in higher-volume production.

Required Qualifications

• 7+ years of experience designing and/or building composite structures.
• Bachelor's degree or higher in Mechanical Engineering, Aerospace Engineering, Materials Engineering, or a related field.
• Proficiency with NX or similar CAD tools.
• Experience performing FEA using tools such as ANSYS or similar simulation software.
• Comfortable working across design, analysis, and test of structural hardware.
• Experience with laminate design and composite structural analysis (CLT and/or FEA).
• Hands-on experience with composite manufacturing processes such as prepreg layup, vacuum bagging, infusion, or bonded assemblies.
• Rapid prototyping tools and or parts.

Preferred Qualifications

• Experience with aerospace or UAV composite structures (wings, fuselages, control surfaces, etc.).
• Experience with autoclave and out of autoclave prepreg thermoplastic and thermoset composites, RTM, filament winding, chopped fiber press molding, automated processing such as automated fiber placement (AFP) and or automated tape laying (ATL).
• Understanding of manufacturing-driven design tradeoffs (ply drops, minimum radii, bridging, fiber steering constraints).
• History of defining inspection and NDI methods (ultrasound, CT, thermography).
• Work using Fibersim for laminate definition and manufacturing planning.
• Familiarity with composite failure modes such as delamination, buckling, and fatigue.
• Time spent supporting structural testing and analysis correlation.
• Comfort working in a lab or shop environment including trimming, bonding, and basic composite repair.

Additional Requirements

• Available to work extended hours and weekends as needed

ITAR Requirements

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. a7 1157, or (iv) Asylee under 8 U.S.C. a7 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

Engineer

$105,000-$140,000 USD

Senior Engineer

$140,000-$180,000 USD

At Mach, we believe that compensation is more than just a paycheck. It's a comprehensive package designed to reward the time, skills, and expertise you bring to our team. We are committed to offering competitive compensation that is equitable, transparent, and aligned with market trends.

Key Elements of Our Compensation Philosophy:

• Competitive Salaries: We continuously research market rates to ensure our salaries are competitive with those in our industry and geographic location.
• Performance-Based Incentives: Our bonus structure is tied to both individual and company performance, creating a win-win scenario that motivates our team members to excel.
• Equity Participation: We offer stock options or equity to employees, ensuring that you share in the success and growth of the company.
• Benefit Packages: Our benefits include healthcare, dental and vision plans, retirement savings, and paid time off, because we understand that your well-being extends beyond the office.
• Professional Development: We allocate funds for continuing education, training, and career growth.
• Transparency: We are committed to openness about our compensation tiers and how decisions are made, ensuring trust and mutual respect.

By joining Mach, you're not just accepting a job-you're becoming a key part of a team that values your contributions and invests in your growth. Together, we aim to create a rewarding environment that sets the stage for long-term success.

Data Privacy
To view Mach Industries candidate data privacy policy, please visit https://machindustries.com/privacy-policy.

Disclosures

This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license.

Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach's total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development.