Position Summary:
We are seeking a dynamic and technically proficient Composite Application Engineer to join our team. In this role, you will develop, optimize, and implement advanced composite solutions using our CF3D® continuous fiber 3D printing technology. You will bridge customer requirements and our innovative manufacturing system by combining expert toolpath development, real-time process optimization, and hands-on manufacturing execution to deliver high-performance, manufacturable composite parts for aerospace and defense.
If you thrive on solving tough technical challenges and delivering next-generation composite performance, this is your opportunity to make a real impact in the aerospace and defense industries!
Key Duties and Responsibilities:
- Customer Collaboration: Partner with customers to understand their technical requirements, challenges, and goals, translating them into actionable solutions using CF3D® technology.
- Solution Development: Design and develop application-specific processes, including material selection, toolpath programming, and print parameter optimization, to meet customer specifications.
- Tooling Design & Optimization: Design and optimize production tools, fixtures, and molds to support efficient CF3D® printing and post-processing operations.
- Process Monitoring & Analysis: Monitor, collect, and analyze real-time printing parameters, fiber placement, layup performance, fiber volume fraction, and cure profiles to identify optimization opportunities and reduce defects.
- Hands-On Technical Support: Provide hands-on support including system setup, parameter tuning, troubleshooting, and process adjustments to assist the shop floor in improving print quality, consistency, cycle time, and overall manufacturability.
- Manufacturing-Focused Continuous Improvement: Analyze production data and customer feedback to drive continuous improvement in toolpaths, printing parameters, and deposition techniques, enhancing both solution performance and manufacturing efficiency
- Customer Technical Support: Provide hands-on support during the deployment and operation of CF3D® systems, troubleshooting issues and ensuring optimal performance.
- Project Management: Lead application-focused projects from concept to completion, coordinating with cross-functional teams including R&D, engineering, and sales.
- Training & Documentation: Develop training materials and documentation to empower customers and internal teams to effectively utilize CF3D® technology.
- Innovation Contribution: Collaborate with R&D to provide feedback from customer applications, driving enhancements to hardware, software, and materials.
- Opportunity Outreach: Develop technical proposals, including well thought out work plans, costing, and time analysis, for DoD and Congressional releases.
Required Qualifications:
- Minimum of 5 years of experience in a technical or applications engineering role, preferably within the composites or aerospace industries.
- Proficiency in CAD software, preferred SolidWorks or Catia.
- Proven track record of solving complex customer problems.
- Strong understanding of composite materials, manufacturing processes, and relevant aerospace/defense applications.
- Excellent communication and presentation skills.
- Excellent problem-solving skills and ability to work in a fast-paced, innovative environment.
Preferred Qualifications:
- Engineering degree or equivalent technical background.
- Experience working in a startup or fast-paced, innovative environment.
- Familiarity with aerospace end use design and advanced manufacturing technologies.
Physical Requirements:
- Prolonged periods sitting at a desk and working on a computer.
- Must be able to lift 25 pounds at a time.
- Must be able to access and navigate all areas of the industrial facility
