5+ years in technical/applications engineering, ideally in composites/aerospace
Proficient in CAD software (SolidWorks or Catia preferred)
Demonstrated ability to solve complex customer challenges
Strong knowledge of composite materials and aerospace/defense applications
Excellent communication and presentation skills
Proven problem-solving abilities in fast-paced environments
Responsibilities
Collaborate with customers to translate technical requirements into actionable solutions
Design application-specific processes, including material selection and toolpath programming
Optimize production tools and fixtures for efficient CF3D® printing
Monitor and analyze real-time printing parameters to identify optimization opportunities
Provide hands-on support for system setup and process adjustments
Drive continuous improvement in toolpaths and printing parameters based on production data
Lead application-focused projects, coordinating with cross-functional teams
Develop training materials to empower customers and internal teams
Contribute to innovation by providing customer feedback to R&D
Benefits
Opportunity to work with cutting-edge CF3D® technology
Impactful role in aerospace and defense industries
Collaborative environment with cross-functional teams
Hands-on involvement in innovative manufacturing processes
Potential for professional growth and development in a dynamic field
Full Job Description
Position Summary:
We are seeking a dynamic and technically proficient Composite Application Engineer to join our team. In this role, you will develop, optimize, and implement advanced composite solutions using our CF3D® continuous fiber 3D printing technology. You will bridge customer requirements and our innovative manufacturing system by combining expert toolpath development, real-time process optimization, and hands-on manufacturing execution to deliver high-performance, manufacturable composite parts for aerospace and defense.
If you thrive on solving tough technical challenges and delivering next-generation composite performance, this is your opportunity to make a real impact in the aerospace and defense industries!
Key Duties and Responsibilities:
Customer Collaboration: Partner with customers to understand their technical requirements, challenges, and goals, translating them into actionable solutions using CF3D® technology.
Solution Development: Design and develop application-specific processes, including material selection, toolpath programming, and print parameter optimization, to meet customer specifications.
Tooling Design & Optimization: Design and optimize production tools, fixtures, and molds to support efficient CF3D® printing and post-processing operations.
Process Monitoring & Analysis: Monitor, collect, and analyze real-time printing parameters, fiber placement, layup performance, fiber volume fraction, and cure profiles to identify optimization opportunities and reduce defects.
Hands-On Technical Support: Provide hands-on support including system setup, parameter tuning, troubleshooting, and process adjustments to assist the shop floor in improving print quality, consistency, cycle time, and overall manufacturability.
Manufacturing-Focused Continuous Improvement: Analyze production data and customer feedback to drive continuous improvement in toolpaths, printing parameters, and deposition techniques, enhancing both solution performance and manufacturing efficiency
Customer Technical Support: Provide hands-on support during the deployment and operation of CF3D® systems, troubleshooting issues and ensuring optimal performance.
Project Management: Lead application-focused projects from concept to completion, coordinating with cross-functional teams including R&D, engineering, and sales.
Training & Documentation: Develop training materials and documentation to empower customers and internal teams to effectively utilize CF3D® technology.
Innovation Contribution: Collaborate with R&D to provide feedback from customer applications, driving enhancements to hardware, software, and materials.
Opportunity Outreach: Develop technical proposals, including well thought out work plans, costing, and time analysis, for DoD and Congressional releases.
Required Qualifications:
Minimum of 5 years of experience in a technical or applications engineering role, preferably within the composites or aerospace industries.
Proficiency in CAD software, preferred SolidWorks or Catia.
Proven track record of solving complex customer problems.
Strong understanding of composite materials, manufacturing processes, and relevant aerospace/defense applications.
Excellent communication and presentation skills.
Excellent problem-solving skills and ability to work in a fast-paced, innovative environment.
Preferred Qualifications:
Engineering degree or equivalent technical background.
Experience working in a startup or fast-paced, innovative environment.
Familiarity with aerospace end use design and advanced manufacturing technologies.
Physical Requirements:
Prolonged periods sitting at a desk and working on a computer.
Must be able to lift 25 pounds at a time.
Must be able to access and navigate all areas of the industrial facility
