Chief Engineer

Karman Space and Defense

$135K — $160K *
Aerospace & Defense
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in mechanical, aerospace, or related engineering
  • 15+ years of experience with pyrotechnic mechanisms
  • Extensive knowledge of energetics and ignition systems
  • Proven leadership as a technical authority
  • Expertise in safety and compliance for energetic materials
  • Familiarity with DoD and NASA regulations
  • Hands-on experience in test planning and execution
  • Excellent communication skills for stakeholder engagement
  • Active DoD Secret security clearance or ability to obtain one

Responsibilities

  • Lead development of pyrotechnic mechanisms from concept to production
  • Translate system requirements into mechanical solutions
  • Develop design guidelines, analysis methods, and test plans
  • Define DFM and DFA practices with suppliers and manufacturing teams
  • Manage technical risk for pyrotechnic hardware
  • Tailor standards and processes to program needs
  • Conduct design and safety reviews regarding compliance
  • Define project scopes and technical strategies for new proposals
  • Represent engineering in customer and technical meetings
  • Mentor engineers in mechanism design and pyrotechnics

Benefits

  • Medical, dental, and vision insurance
  • 401(k) with company match
  • Paid time off
  • Health Savings Account (HSA) with company contribution
  • Flexible Spending Accounts (FSA)
  • Company-paid life and AD&D insurance
  • Short- and long-term disability coverage
  • Tuition reimbursement
Full Job Description
Chief Engineer of Pyrotechnic Mechanisms

As Chief Engineer of Pyrotechnic Mechanisms, you will serve as the company-wide technical authority for the mechanical and structural design of cutters, initiators, separation joints, and energetically actuated release systems. You will guide development from concept through qualification and low-rate production, helping ensure devices are safe, robust, producible, and compliant. Through hands-on technical leadership, risk management, and engineer development, you will help teams make sound design decisions and meet program requirements.

Responsibilities
  • Leads development of pyrotechnic mechanisms from conceptual design through qualification and low-rate production, providing hands-on oversight during build, test, and flight operations.
  • Translates system-level requirements into mechanical and structural solutions, identifying implied and derived requirements early to prevent scope creep and misinterpretation.
  • Develops and enforces design guidelines, analysis methodologies, and test plans to ensure device robustness and repeatability.
  • Defines design for manufacturing (DFM) and design for assembly (DFA) practices in collaboration with suppliers and internal manufacturing teams.
  • Owns technical risk management for pyrotechnic hardware, maintaining risk registers and driving mitigation across design, materials, manufacturing, and testing.
  • Tailors standards, processes, and qualification approaches to program needs, balancing rigor, cost, and schedule while maintaining compliance.
  • Leads design and safety reviews, documenting tailoring decisions and maintaining alignment with customer and regulatory expectations.
  • Defines scope, risks, and technical approaches for proposals supporting new business opportunities.
  • Represents mechanisms engineering in customer meetings, technical interchange meetings, and safety boards.
  • Mentors and develops engineers to strengthen in-house expertise in mechanism design and pyrotechnics.

Required Qualifications
  • Bachelor's degree in mechanical engineering, aerospace engineering, or a related engineering field.
  • At least 15 years of experience designing and qualifying pyrotechnic or energetic mechanisms in aerospace, defense, or related industries.
  • Deep knowledge of energetics, ignition systems, detonation and deflagration physics, and mechanism actuation principles.
  • Proven record of leading multidisciplinary teams and serving as a technical authority.
  • Demonstrated expertise in safety and compliance for energetics handling, storage, and testing.
  • Strong familiarity with U.S. Department of Defense (DoD) and National Aeronautics and Space Administration (NASA) regulations governing energetic systems.
  • Hands-on experience with test planning, execution, and data reduction for pyrotechnic devices.
  • Excellent communication skills, including the ability to represent the company to customers, suppliers, and regulators.
  • A current U.S. Department of Defense (DoD) Secret security clearance or the ability to obtain and maintain one.

Preferred Qualifications
  • Master's or doctoral degree in mechanical engineering, aerospace engineering, or a related engineering field.
  • Experience integrating pyrotechnics into spacecraft, launch vehicles, missiles, or defense systems.
  • Knowledge of alternative non-pyrotechnic actuation systems to support trade studies.
  • Published technical contributions in pyrotechnics or energetics.

Benefits
  • Medical, dental, and vision insurance
  • 401(k) with company match
  • Paid time off
  • Health Savings Account (HSA) with company contribution
  • Flexible Spending Accounts (FSA)
  • Company-paid life and AD&D insurance
  • Short- and long-term disability coverage
  • Tuition reimbursement

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