Lonza America Inc

Automation - OT Engineer

Lonza America Inc$117K — $136K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor’s degree in engineering, information systems, or related field preferred, with 5+ years of hands-on experience in OT or industrial automation.
  • Proficient in control systems and automation platforms such as DeltaV and Allen Bradley.
  • Skilled in SCADA, PLC, HMI, DCS, MES/EBR, EMS, and BAS systems.
  • Strong experience managing automation and controls projects in regulated settings.
  • Familiar with compliance standards such as 21 CFR Part 11 and GAMP.
  • Capable of developing technical specifications and control system drawings.
  • Working knowledge of network infrastructure and relevant certifications.

Responsibilities

  • Support and maintain Automation/OT infrastructure including DCS, PCS, and PLC systems.
  • Program, configure, and support automation systems like DeltaV and Siemens platforms.
  • Troubleshoot and resolve Automation/OT issues related to hardware and system performance.
  • Administer OT networks and infrastructure, focusing on data and endpoint management.
  • Ensure compliance of Automation/OT systems with relevant regulatory standards.
  • Support cybersecurity initiatives including inventory and endpoint protection.
  • Act as Subject Matter Expert during audits and regulatory engagements.

Benefits

  • Performance-related bonus.
  • Medical, dental and vision insurance.
  • 401(k) matching plan.
  • Life and disability insurance.
  • Employee assistance programs.
  • Paid time off (PTO).
Full Job Description

Automation – OT Engineer

Location: This position is based in our Walkersville, MD office. The typical work schedule is Monday through Friday, 8:00 AM–5:00 PM EST.

What you will get:

The full-time base annual salary for this position is expected to range between $117,000 to $136,500. In addition, below you will find a comprehensive summary of the benefits package we offer:

  • Performance-related bonus.

  • Medical, dental and vision insurance.

  • 401(k) matching plan.

  • Life insurance, as well as short-term and long-term disability insurance.

  • Employee assistance programs.

  • Paid time off (PTO).

Compensation for this role will be determined by the candidate’s qualifications, skills, experience, and relevant knowledge.

What will you do:

The Automation Engineer (OT) is responsible for delivering technical leadership and hands-on support for site-based automation and Operational Technology (OT) systems. This is an Onsite position with the main site located in Walkersville, MD, with an expectation to support all of Walkersville's satellite offices. The role ensures the integrity, reliability, security, and compliance of OT infrastructure and industrial automation platforms across manufacturing, utilities, quality control, and laboratory environments.

Key systems supported include Environmental Monitoring Systems (EMS), Building Automation Systems (BAS), Process Control Systems (PCS), Manufacturing Execution Systems (MES/EBR), and Laboratory Information Management Systems (LIMS). The position supports system lifecycle management from design through validation, supports CAPEX/OPEX projects, and plays a role in ensuring data integrity, cybersecurity, and regulatory readiness in alignment with GMP, 21 CFR Part 11, and Annex 11 requirements.

  • Support and maintain Automation/OT infrastructure including DCS, PCS, PLC, EMS, BAS, LIMS, MES/EBR, Recipe Management, and Batch Record systems.

  • Program, configure, and support automation systems such as DCS and PLC platforms (e.g., DeltaV, Siemens, Allen Bradley).

  • Troubleshoot and resolve complex Automation/OT issues related to hardware, control logic, system performance, and network communications.

  • Administer OT networks and infrastructure, including virtualized servers, data storage, endpoint devices, IP/VLAN configurations, and network diagrams.

  • Ensure Automation/OT system compliance with 21 CFR Part 11, Annex 11, GAMP, and internal quality standards.

  • Support cybersecurity initiatives including system inventory, endpoint protection, remote access, network segmentation, and disaster recovery.

  • Manage OT system administration tasks, including backups, patching, software updates, user management, and recovery procedures.

  • Act as Subject Matter Expert (SME) for Automation/OT systems during audits, inspections, and regulatory engagements.

  • Participate in quality investigations, including deviations, CAPAs, root cause analysis, and audit responses related to Automation/OT systems.

  • Collaborate with engineering, IT, and vendors for installation planning, system upgrades, lifecycle management, and vendor assessments.

  • Contribute to OT deliverables in CAPEX/OPEX projects, including system implementations, upgrades (e.g., EMS, PCS), and strategic site initiatives (e.g., Endo 2.0).

  • Maintain accurate Automation/OT asset inventories and support disaster recovery testing and data integrity risk assessments.

  • Assist in the development and review of documentation, including SOPs, system specifications, and work instructions related to OT.

  • Deliver informal training and technical guidance to operators, maintenance, and engineering staff on Automation/OT systems and best practices.

  • Provide on-call support and limited travel (up to 25%) to support operations across satellite sites.

What we are looking for:        

  • Bachelor’s degree in engineering, information systems, or related field preferred, with 5+ years of hands-on experience in OT or industrial automation in regulated manufacturing or lab settings.

  • Proficient in control systems and automation platforms such as DeltaV, Rockwell FactoryTalk, Siemens, Allen Bradley, and MODA-ES.

  • Skilled in SCADA, PLC, HMI, DCS, MES/EBR, EMS, BAS systems, and industrial communication protocols like Modbus, OPC, Ethernet/IP, and DeviceNet.

  • Strong experience managing automation and controls projects across design, procurement, construction, validation, and operational phases.

  • Familiar with regulatory and compliance standards such as 21 CFR Part 11, GAMP, GMP, Annex 11, IEC 62443, and NIST guidelines.

  • Capable of developing URSs, technical specifications, control system drawings, and supporting CQV and continuous improvement efforts.

  • Working knowledge of network infrastructure (VLANs, Cisco switching, firewalls, virtual environments) and relevant certifications (e.g., ISA/IEC 62443, Security+, vendor-specific).

  • Excellent troubleshooting, documentation, and interpersonal skills; effective at cross-functional collaboration in fast-paced, regulated environments.

About Lonza America Inc

Lonza America Inc is a subsidiary of Lonza Group, a Swiss multinational company that provides products and services to the pharmaceutical, biotech, and specialty ingredients markets. Lonza America Inc is responsible for the North American market and offers a range of products and services, including custom manufacturing, research and development, and quality control testing. The company has a strong focus on sustainability and has implemented various initiatives to reduce its environmental impact. Lonza America Inc was founded in 1897 and has since grown to become a leading provider of products and services in the pharmaceutical and biotech industries.
Learn more about Lonza America Inc
Size
16,218 employees
Industry
NASDAQ

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