Bachelor's degree in Mechanical Engineering or related field
5 years of experience in gear manufacturing
Familiarity with processes like hobbing, shaping, and grinding
Knowledge of gear design and quality standards (AGMA, ISO, DIN)
Proficiency in CAD/PLM tools (e.g., NX, CATIA) and gear analysis software (e.g., MASTA)
Understanding of teeth measurement methods (inline, offline, NVH)
Responsibilities
Develop and implement gear manufacturing processes from raw material to final product
Collaborate with engineering and design teams for manufacturability
Review and analyze product engineering gear prints
Troubleshoot manufacturing issues related to quality and accuracy
Support new product launches with documentation and training materials
Lead PFMEA workshops and create control plans
Optimize processes for efficiency and quality using Lean and Six Sigma methodologies
Specify and procure manufacturing equipment and tooling
Benefits
Opportunities for professional development and training
Collaborative work environment with cross-functional teams
Engagement in innovative projects and process improvements
Exposure to the latest technologies in gear manufacturing
Potential for career advancement within the company
Full Job Description
The Gear Manufacturing Engineer is responsible for developing, optimizing, implementing, and supporting gear manufacturing processes to ensure the production of high-quality gears for automotive transmissions and related applications. This role involves process development, implementing, troubleshooting, continuous improvement, and cross-functional collaboration with design, quality, production teams, and suppliers.
The Candidate will:
Develop and implement manufacturing processes for gear production, from raw material to final machined gears, including gear cutting, chamfering, heat treatment, shot peening, and finishing operations.
Collaborate with manufacturing, product engineering and design teams to ensure manufacturability and compliance with specifications.
Review product engineering gear prints
Analyze and resolve manufacturing issues related to gear quality, dimensional accuracy, and surface finish.
Support new product launches by developing process documentation, work instructions, and training materials, such as process sheets, process flow charts.
Develop PFMEA documentation and lead PFMEA workshops. Create control plans
Support production of prototypes parts according to the process in serial production, (Desing for Assembly - DFA and Design for manufacturing - DFM), perform tryouts & PPAP and validation process.
Lead root cause analysis and corrective actions for gear-related manufacturing defects or failures.
Optimize manufacturing processes for efficiency, cost, and quality using Lean and Six Sigma methodologies.
Specify and procure gear manufacturing equipment, fixtures, tooling. Create technical documentation for sourcing process, review potential suppliers' proposals, select winning supplier, perform equipment pre-acceptance at the selected supplier.
Define process parameters to meet serial production quality requirements.
Lead for Gear NVH at EOL acceptability, specifications, requirements and 1st time capability
Design gear tooling such as hob cutters, broach, grinding and honing wheels. Perform tool roll-out analysis, including process variations.
Work closely with metrology, inspection, and quality teams to ensure proper measurement and quality control of gears, define correct drawing specifications and control (MSA, critical characteristics, GD&T).
Stay current with the latest trends and technologies in gear manufacturing, including advancements in machining, automation, and inspection.
Lead innovation projects for new potential processes to test feasibility and economic impact
Basic Qualifications:
Bachelor's degree in Mechanical Engineering or a related degree field
5 years of experience
Experience with gear manufacturing processes such as hobbing, shaping, skiving, grinding, honing, shot peening, and heat treatment
Knowledge of gear design, GD&T, and quality standards (e.g., AGMA, ISO, DIN).
Proficiency with CAD/PLM tools (e.g., NX, CATIA, Teamcenter) and gear analysis software (e.g., MASTA, LDP, KissSoft)
Knowledge on different teeth measurements methods (inline, offline, visual scan, NVH)
Preferred Qualifications:
Masters Degree in Engineering
Experience in automotive or high-volume manufacturing environments.
Familiarity with advanced gear inspection techniques (CMM, scanning, etc.).
Experience with process automation, advanced manufacturing process, and continuous improvement initiatives
Knowledge of Lean Manufacturing and Six Sigma principles.
About Stellantis
Stellantis is a multinational automotive manufacturer formed in 2021 by the merger of Fiat Chrysler Automobiles and Groupe PSA. The company designs, produces, and sells a wide range of vehicles under various brands, including Alfa Romeo, Chrysler, Citroen, Dodge, DS Automobiles, Fiat, Jeep, Lancia, Maserati, Opel, Peugeot, Ram, and Vauxhall. Stellantis operates in over 130 countries and has 14 brands in its portfolio. The company is committed to sustainable mobility and has set ambitious targets for reducing its carbon footprint and increasing the share of electric vehicles in its sales.
