Bachelor’s degree in Plastics, Mechanical, Chemical Engineering, or related field required
5+ years of experience in profile extrusion or twin-screw compounding preferred
Proficient in Solid Works and Solid Edge design software
Strong background in tooling design, mold flow analysis, and DFM
Knowledge of manufacturing scale-up, process optimization, and statistical methods (SPC and Six Sigma)
Ability to read and interpret technical drawings and specifications
Experience in Lean Manufacturing and/or Six Sigma; Black Belt certification is a plus
Ability to manage capital projects and experience with cost modeling and BOMs
Must be able to obtain a DOD Security Clearance and lift 50lbs
Responsibilities
Design and validate thermoplastic tooling for various processes
Operate and troubleshoot single/twin screw extruders and injection molders
Assist operators in implementing process improvements
Specify new equipment and develop troubleshooting procedures
Conduct lab-scale and pilot-level compounding of new polymer/filler systems
Serve as a Subject Matter Expert for Thermoplastic Engineering projects
Provide technical direction and coaching for team members
Facilitate communication between engineering and department leaders
Drive new development opportunities in collaboration with Operations and Engineering
Participate in customer meetings to gather requirements and support NPI activities
Benefits
Opportunities for professional development and coaching
Engagement in innovative projects with cross-departmental collaboration
Potential for involvement in cutting-edge thermoplastic technology
Supportive work environment focused on continuous improvement
Access to advanced manufacturing equipment and processes
Full Job Description
Hexcel is currently seeking a Thermoplastics Lead Engineer for our Amesbury, MA location.
The selected individual will be responsible for but not limited to the following obligations:
Design and prove out of thermoplastic tooling (Extrusion, Injection Molding, etc.)
Operation and troubleshooting of single/twin screw extruders and injection molders and assist in directing equipment repairs and upgrades
Assist operators with process improvements
Specifying new equipment, develop procedures and troubleshoot equipment as needed
Performing lab-scale and pilot-level compounding of new polymer / filler systems
Serve as SME for Thermoplastic Engineering projects and apply engineering principles across facility
Provided technical direction, coaching and development opportunities for direct/indirect reports
Act as bridge between the engineering/technical team and various department leaders to ensure streamlined technical integration
Drive new development opportunities with the support of Operations and Engineering to bring in new business
Participate in customer meeting to capture requirements, provide technical insight and support the successful execution of NPI activities
Qualifications:
Bachelor’s degree in Plastics, Mechanical, Chemical Engineering (or closely related field) is required
5+ years of profile extrusion, or twin-screw compounding experience strongly preferred
Proficient in Solid Works and Solid Edge design software
Strong background in tooling design, mold flow analysis and DFM
Knowledge of manufacturing scale-up, process optimization and statistical methods (SPC and Six Sigma Concepts)
Ability to read and interpret drawings and specifications
Experience in Lean Manufacturing and/or Six Sigma continuous improvement programs. Six Sigma Black Belt certification is a plus
Ability to manage capital projects
Experience with cost modeling, quoting, manufacturing routes and BOM’s
Must have the ability to obtain a DOD Security Clearance as well as be able to lift 50lbs
Salary range for this role: $100,000 – $140,000
About Hexcel Corporation
Hexcel Corporation is an American public industrial materials company, based in Stamford, Connecticut. The company develops and manufactures structural materials. Hexcel was formed from the combination of California Reinforced Plastics, Ciba Composites and Hercules Composites Products Division. The company sells its products in commercial, military and recreational markets for use in commercial and military aircraft, space launch vehicles and satellites, wind turbine blades, sports equipment and automotive products. Hexcel works with Airbus Group, The Boeing Company, and others. Since 1980, the firm has publicly traded on the New York Stock Exchange under the ticker symbol HXL.
