Structure Design Engineer

Swarm Aero

• $100K — $120K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Aerospace or Mechanical Engineering (advanced degree preferred)
  • 5+ years in composite structure design for aircraft or spacecraft
  • Deep knowledge of composite and metal material properties
  • Strong expertise in CAD software, especially Siemens NX and Fibersim
  • Led design and analysis of composite structures from concept to production
  • Hands-on experience with composite part fabrication
  • Familiarity with aviation industry standards and DoD certification requirements

Responsibilities

  • Own structural design and sizing for airframe structures
  • Develop loads and criteria for the aircraft
  • Run static, buckling, fatigue, and dynamic analysis in FEA
  • Design in composites and metallics, making informed material choices
  • Collaborate with manufacturing on design feasibility
  • Define and run structural tests, reconciling results with models
  • Support integration of various systems into the structure
  • Manage parts from concept through to flight

Benefits

  • Meaningful equity in a high-growth defense technology company
  • Medical, dental, vision, and 401k
  • PTO and paid sick leave
  • Monthly wellness stipend
  • Daily catered lunch (office)
  • Paid parental leave
  • Direct impact on a critical national security mission
  • A world-class team of engineers and operators solving genuinely hard problems
Full Job Description
About this Role

We are building a Group 5 autonomous aircraft and driving it to first flight. We are in detailed design with tooling in work, and we are looking for a structures design engineer to own parts on that aircraft from concept through first article.

You will design and size real hardware: control surfaces, ribs and spars, frames, doors and access panels, fittings and joints. You will take your parts all the way out, through analysis, drawings, vendor coordination, first article, and the fixes that come after. Our structures lead sets the architecture and the design approach. Inside that, your parts are yours.

This is a role for someone who wants to design more and coordinate less. You will be in CAD and in FEA most days, and in the shop the rest of them. The aircraft is small enough as an organization that the person who draws a part is the person who sees it come off the tool, and finds out the same week whether the call they made was right.

What you'll do
  • Own structural design and sizing for primary and secondary airframe structure, including wing, fuselage, empennage, and major joints
  • Develop the loads and criteria set for the aircraft and turn it into sized structure with documented margins
  • Run static, buckling, fatigue, and dynamic analysis in FEA, and know when hand calcs are the faster and better answer
  • Design in composites and metallics, and make the call on which belongs where based on weight, cost, and rate
  • Work directly with manufacturing on layup design, tooling concepts, part count, and assembly sequence so the design we release is the design we can build
  • Define and run structural test, from coupon and element testing through component and full scale static test, and reconcile test results against the model
  • Support integration of propulsion, landing or recovery systems, payload bays, and control surface actuation into the structure
  • Own your parts end to end, from concept through drawings, vendor coordination, first article, and flight


Basic Qualifications:
  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related field (advanced degree preferred).
  • 5+ years of experience in composite structure design for aircraft, spacecraft, or similar vehicles.
  • Deep understanding of composite and metal material properties, composite laminate design, composite structure analysis, bonding and joining techniques.
  • Strong expertise in CAD software, particularly Siemens NX and Fibersim, or equivalent software.
  • Led the design and analysis of composite structures throughout the product lifecycle, from conceptualization to production.
  • Hands-on experience with composite part fabrication and bonding.
  • Familiarity with aviation industry standards and DoD certification requirements.
  • Ability and willingness to travel to our Oxnard headquarters for onsite collaboration and meetings.

Preferred Qualifications:
  • Extensive experience in new product development, especially within small, agile teams.
  • Experience in composite aircraft manufacturing techniques, including bonded structures.
  • Exceptional problem-solving and analytical skills. Strong design skills using Siemens NX/Fibersim and experience with PLM systems like Teamcenter.
  • Comprehensive knowledge of aviation industry practices and DoD certification standards.
  • Outstanding communication, time management, collaboration, and leadership abilities, with a proven track record of successfully working in cross-functional teams.


ITAR requirement

To conform to U.S. Government export regulations, applicant must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

What We Offer
  • Meaningful equity in a high-growth defense technology company
  • Competitive base salary commensurate with experience
  • Medical, dental, vision, and 401k
  • PTO and paid sick leave
  • Monthly wellness stipend
  • Daily catered lunch (office)
  • Paid parental leave
  • Direct impact on a critical national security mission
  • A world-class team of engineers and operators solving genuinely hard problems

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