STAFF THERMAL POWER SIMULATION ENGINEER

Job Title: STAFF THERMAL POWER SIMULATION ENGINEER Posting Start Date: 10/28/26 Job Description: Job Overview • Executes complex simulations to optimize design and manufacturing. • Provides recommendations to design team on system or connector design to meet customer requirements. • Supports the development of design standards to improve design right first time, speed to a customer solution. • Build internal collaborative technical stakeholders to expand peer network reviews and builds functional expertise to applied product. • Identify and contribute to technical papers, presentations and forums that will expand TE technical confidence in recognized industry experts. Job Requirements • Leading the development and implementation of complex Thermal simulation models to optimize manufacturing, designs or processes. (thermal simulation of current carrying products like connectors busbars, cable assemblies) • Perform calculation & simulation on temperature distribution over system • Conducted thermo-mechanical and structural simulations to support design optimization, material selection, and validation from concept to production • Proficient in simplifying complex CAD geometries for efficient structural and thermal simulation analyses • In-depth knowledge of mechanical design, conductive and convective heat transfer, and fluid flow mechanics • Collaborate with designer, manufacturing, and testing teams to correlate FEA results with physical testing • Experience with DOE (Design of Experiments) and optimization techniques • Directing cross-functional teams to address and resolve intricate design and manufacturing issues. • Analyzing complex simulation results to identify areas for improvement and driving design or process changes. • Create simulation models to achieve optimal accuracy for our products and customers. • Validate concept designs using simulation, test and correlation to customer performance requirements. • Deploy FEA Techniques - implicit and explicit approach, using Software tools like Ansys Work Bench, LSDyna, Hypermesh, Simufact, Digimat etc... • Translate actual challenge to Finite Element Analysis (FEA) model, interpret analysis results and select best solution which includes linear & non-linear analysis under different physics. • Align with Thermal COE to monitor and evaluate simulation software capabilities including industry trends. • Collaborate with design & validation teams to enhance the design optimization. • Understanding the influence/impact activities on financial decision. What your background should look like • B.S. in Mechanical or Electrical engineering • Knowledge of product, design processes and methodology. • Proficiency in state-of-the-art • FEA- ANSYS WORKBENCH, LS-DYNA, HYPERMESH, SIMUFACT, MOLDEX3D, Q3D, OPTISLANG, ICEPAK MAXWELL, Ansys HFSS System simulations- MATLAB & SIMULINK • CAD tools- PTC Creo, Space Claim. • Programming language - Python, Microsoft VB-script, • Proficiency in use of MS Office tools. • Knowledge of associated manufacturing processes (molding, stamping, plating, crimping & assy). • Knowledge of soldering, crimping & welding technologies. • Technical paper publications & applying for patents. • 10 years of industry experience. • Expertise in Ansys Workbench. • Experience on data center products such as connector products and busbar assemblies • Knowledge on material science (Metals, Resins & hyper elastic material) • Correlation of Test and simulation data / results. • Expertise on CAE tools, Optimization techniques, and testing methods. • Implementing of LEAN / 6 Sigma / Kaizen techniques on processes and projects. Competencies Values: Integrity, Accountability, Inclusion, Innovation, Teamwork COMPENSATION • Competitive base salary commensurate with experience: $145,000 - $181,000 (subject to change dependent on physical location) • Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity. • Total Compensation = Base Salary + Incentive(s) + Benefits BENEFITS • A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits. Job Locations: 3101 FULLING MILL RD MIDDLETOWN, Pennsylvania 17057-3172 United States Posting City: MIDDLETOWN Job Country: United States Travel Required: 10% to 25% Requisition ID: 159933 Workplace Type: Hybrid External Careers Page: Engineering & Technology