B.S. degree in Engineering (Physics, Material, or Mechanical); Master's or Ph.D. preferred
10+ years of hands-on experience in manufacturing and process engineering
In-depth knowledge of sintering mechanisms and ceramics behavior in extreme environments
Experience managing a process module from development through high-volume manufacturing
Experience in thin ceramics, solar, or battery manufacturing is advantageous
Strong mechanical aptitude and understanding of hardware-process interaction
Proven problem-solving abilities for manufacturing yield issues
Responsibilities
Lead process development initiatives in manufacturing
Define and implement procedures for high-volume production
Analyze data using SPC, DOE, and pFMEA to inform process improvements
Collaborate with cross-functional teams to improve process efficiency
Troubleshoot and resolve complex manufacturing challenges
Develop training materials for operators on new processes
Monitor and optimize the performance of process modules
Benefits
Comprehensive health and wellness programs
Retirement savings plan with employer matching
Generous vacation and leave policies
Professional development opportunities
Work in a collaborative and innovative environment
Focus on sustainable technology and practices
Full Job Description
We are looking for a Staff Process Engineer, Manufacturing to join our team in one of today's most exciting technologies. This role will report to Director, Process Engineering and based in Fremont, CA. This is a fully on-site, in office role 5 days a week.
Role and Responsibilities:
Lead process validation and optimization for existing and future products in high-volume manufacturing environment
Lead process characterization and qualification (DOE, SPC, PFMEA)
Drive yield improvement and cost reduction initiatives
Develop and sustain process operating procedures and related documentation.
Work closely with production, equipment engineering, maintenance and quality engineering to resolve yield, quality and throughout issues.
Drive Process improvement and cycle time reduction and defect reduction task forces in high volume manufacturing.
Implement lean manufacturing principles to optimize cycle time, reduce waste, and improve overall equipment effectiveness
Collaborate with NPI, equipment engineering and production on new equipment/product to ensure seamless pilot run and production ramp
Provide guidance to Shift Engineers and Process Technicians for respective process area and projects.
Collaborate with automation and IT teams to integrate furnace control systems and MES for real time process monitoring and data collection
Develop MES dashboards and alerts for process deviations, downtime and KPI tracking
Support paperless manufacturing initiatives and digital workflows related to furnace operations.
Skills and Experience:
B.S. degree in Engineering (Physics, Material, or Mechanical). Master or Ph.D. preferred.
5-6 years' experience in high volume manufacturing environments, with hands-on process engineering, manufacturing engineering, and sustaining experience
Expertise in gas furnace or high-temperature thermal process in high volume manufacturing is preferred
Deep understanding of sintering mechanisms and thermal/mechanical behavior of ceramics in extreme environments.
Strong mechanical aptitude and demonstrated ability to understand interaction of hardware and process as they affect the final product.
Demonstrated experience owning a process module in both a development environment and high-volume manufacturing environment, along with a proven track record of defining processes and procedures for manufacturing.
Demonstrated track record of solving manufacturing yield problems.
Methodical approach to process development with depth in data analysis associated with SPC, DOE, pFMEA, fishbone analysis. Working knowledge of data analysis software such as JMP is a plus.
Bloom Energy is committed to fair and equitable compensation practices. The total compensation for this position includes standard company benefits and is based on various factors including, but not limited to, relevant skills and experience.
#LI-JS1 Salary Ranges: $112,300.00 - $161,700.00
About Bloom Energy
Bloom Energy is a provider of solid oxide fuel cell technology. The company's fuel cells generate electricity through an electrochemical process without combustion, producing less greenhouse gas emissions than traditional power generation methods. Bloom Energy's fuel cells are used in a variety of applications, including data centers, hospitals, and manufacturing facilities. The company was founded in 2001 and is headquartered in San Jose, California.
