Job SummaryWe are seeking a
Staff Mechanical Engineer to lead the structural design and architecture of a next-generation robotic hand for a humanoid platform. This role goes beyond traditional end effectors-focusing on highly dexterous, human-like manipulation in unstructured environments.
As the technical lead for hand structures, you will define and drive the mechanical design of complex, multi-DOF systems that must balance strength, compliance, weight, and tactile interaction. You will work at the intersection of biomechanics, precision engineering, and robotics to create a hand capable of robust, versatile, and safe interaction with the world.
ESSENTIAL DUTIES AND RESPONSIBILITIES or KEY ACCOUNTABILITIES- Own the robotic hand structural architectureDefine the mechanical architecture of a multi-fingered humanoid hand, including finger topology, joints, palm structure, and load paths, balancing dexterity, strength, and weight.
- Lead design of fingers and jointsDevelop robust, multi-DOF mechanisms with appropriate joint types, ensuring durability under off-axis loads, impacts, and real-world use.
- Co-design with actuation systemsPartner with actuation team on tendon-driven or remote actuation designs, including cable routing, transmission efficiency, and wear reduction.
- Engineer for contact-rich, human-like interactionDesign for grasping, pinching, sliding, and tool use, balancing compliance and stiffness for both precision and safe interaction.
- Drive structural analysis and durabilityOwn FEA and validation for stress, fatigue, and impact. Design for high cycle life and address failure modes like wear, loosening, and material fatigue.
- Enable compact, integrated designsBuild high-density mechanical systems that integrate actuation, sensing, and wiring within tight space constraints.
- Lead prototyping and iterationRapidly prototype, test, and refine designs based on hands-on evaluation and system-level feedback.
- Own manufacturability and scale-upDrive DFM/DFA, process selection, tolerancing, and supplier collaboration to ensure production-ready designs.
- Collaborate cross-functionallyWork closely with controls, perception, electrical, and software teams to deliver a cohesive manipulation system.
- Provide technical leadershipMentor engineers, lead design reviews, and set best practices for dexterous manipulation systems.
SKILLS AND REQUIREMENTS- Experience: B.S in Mechanical Engineering with a minimum of 8 years of experience in mechanical design of complex robotic systems
- Drive Through Influence: A proven ability to lead technical initiatives and align cross-functional stakeholders without direct reporting authority. You must be able to build consensus on complex architectural trade-offs.
- Surfacing Expertise: Proven ability to work with Class-A surfaces and complex geometries; expert-level proficiency in surfacing tools within SolidWorks, NX, Catia...
- Subject Matter Expertise: Proven track record of designing multi-axis robotic arms or high-DOF dynamic mechanisms.
- Packaging Mastery: Exceptional skills in "tight-space" integration; experience with ruggedized electronics packaging or automotive/aerospace interiors is a plus.
- Education: BS/MS in Mechanical Engineering, Robotics, or a related field.
PREFERRED SKILLS AND REQUIREMENTS- Direct experience with robotic hands, dexterous manipulation, or anthropomorphic mechanisms
- Familiarity with human hand biomechanics or bio-inspired design principles
- Experience with tendon-driven systems, cable routing, or underactuated mechanisms
- Background in compliant or soft robotic structures
- Experience integrating tactile sensing or force feedback into mechanical designs
- Knowledge of advanced materials and surface treatments for wear and grip optimization
*This is a direct hire. Please, no outside Agency solicitations.
