Merlin Labs

Staff Engineer, Avionics Integration

Merlin Labs$165K — $220K *
Aerospace & Defense
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • BS in Electrical, Aerospace, Systems, or related Engineering discipline, or equivalent experience.
  • 8+ years integrating complex systems on aircraft, with ownership of integration architecture across multiple programs.
  • Hands-on experience with COTS/MOTS avionics, custom hardware, embedded software, and sensors.
  • Familiarity with standard avionics interface protocols like Ethernet, ARINC, RS-232, and MIL-STD-1553, along with the ability to defend architectural choices.
  • Proven track record leading integration from design review through flight test, managing dependencies.
  • Experience in authoring important technical documents like system schematics and interface control documents.
  • Ability to mentor peers and serve as a technical go-to without being in a management role.
  • Outstanding organizational and problem-solving skills, with strong prioritization abilities.

Responsibilities

  • Own avionics integration architecture across various aircraft, ensuring a certifiable and operational system.
  • Establish integration strategy and technical standards for the Aircraft Engineering team.
  • Lead systems-level integration and verification of avionics and custom components across multiple platforms.
  • Serve as senior technical authority in design and certification discussions with a range of stakeholders.
  • Identify integration risks and drive systemic solutions rather than platform-specific fixes.
  • Mentor others in integration techniques, enhancing the team's overall rigor in integration tasks.
  • Collaborate with different engineering teams to ensure cohesion in integration decision-making processes.
  • Drive the production of electrical, mechanical, and software documentation related to integration.

Benefits

  • Catered lunches with a variety of options each day.
  • Assortment of snacks to keep you energized.
  • Selection of beverages, including coffee and tea, available throughout the day.
  • Supportive work environment fostering professional and personal growth.
Full Job Description
About You:

You're a seasoned avionics integration engineer who thinks in systems, not just circuits. You've spent years pulling together sensors, computers, software, and airframes into aircraft that actually fly and get certified - and you're ready to own the technical strategy for how Merlin integrates the Merlin Pilot across an entire fleet of platforms, not just a single program. You're comfortable being the person a room full of engineers looks to when an integration problem doesn't have an obvious owner, and you know how to turn ambiguity into a plan, a schedule, and a working aircraft.

Responsibilities:

  • Own the avionics integration architecture across multiple aircraft platforms - defining how flight computers, sensors, actuators, communications, power, and software subsystems come together as a certifiable, flyable system.
  • Set integration strategy and technical standards used across the Aircraft Engineering team, including interface control documents, integration test methodology, and design review criteria.
  • Lead systems-level integration and verification of COTS/MOTS avionics, custom hardware, and software components across lab and aircraft installations, spanning multiple concurrent platforms.
  • Act as the senior technical authority in design reviews, flight test readiness reviews, and certification discussions, representing avionics integration to internal leadership, customers, and regulators.
  • Identify systemic integration risks across programs and drive root-cause resolution, rather than working platform-by-platform issues in isolation.
  • Mentor and provide technical direction to other integration engineers and installation technicians, raising the bar for integration rigor across the team, without formal people-management responsibility.
  • Partner with Systems Engineering, Software, Flight Test, Certification, and Maintenance to ensure integration decisions hold up end-to-end, from architecture through flight test and into sustainment.
  • Drive and review electrical/electronic, mechanical, and software interface definitions and installation and certification documentation package produced by the broader team.
  • This position may require up to 50% travel, sometimes with short notice, to domestic and international locations to support aircraft and system integration.


Qualifications:

  • BS in Electrical, Aerospace, Systems, or related Engineering discipline (or equivalent experience).
  • 8+ years of experience integrating complex systems onto aircraft, with demonstrated ownership of integration architecture across more than one platform or program.
  • Deep, hands-on experience integrating and debugging systems spanning COTS/MOTS avionics modules, custom hardware, embedded software, sensors, and human-machine interfaces - not limited to any single engineering discipline.
  • Working knowledge of standard avionics interface protocols (e.g., Ethernet, ARINC 429, RS-232/422/485, CAN, MIL-STD-1553) and the judgment to choose and defend an interface architecture, not just implement one.
  • Track record of leading integration efforts through design review, lab test, and flight test, including managing cross-discipline dependencies and schedule risk.
  • Experience authoring or approving system schematics, interface control documents, and subsystem architecture diagrams.
  • Demonstrated ability to mentor engineers and act as a technical reference point across a team, without necessarily holding a management title.
  • Outstanding organizational, analytical, and problem-solving skills, with the judgment to prioritize across competing program needs.
  • Excellent written, verbal, and presentation communication skills, including comfort presenting to executives, customers, and regulatory bodies.


Nice to Have:

  • Direct experience with certified avionics on fixed-wing aircraft, particularly flight management systems (FMS), autopilot, or other flight control system components.
  • Working knowledge of environmental qualification and regulatory frameworks: RTCA DO-160, DO-178, DO-254, MIL-STD-461, and MIL-STD-810.
  • Experience standing up integration or systems engineering practices for a new program or platform from scratch.
  • Familiarity with lab test equipment (oscilloscopes, multimeters, current probes, data acquisition, bus analyzers) sufficient to guide others, even if not performing hands-on bench work daily.
  • Exposure to aviation/aerospace wire harness design and electro-mechanical system integration (motors, EMI/EMC), useful for evaluating others' work even if not a primary daily task.
  • Experience with design tools such as SolidWorks, Altium, or KiCAD.


$165,000 - $220,000 a year

The compensation range provided is a good-faith estimate based on a wide range of factors, inclusive of base salary only. The actual offer will be determined by a variety of factors including the candidate's qualifications, skills, experience, education, and training. Highly competitive equity grants are considered part of Merlin's total compensation package. Additionally, Merlin offers top-tier benefits for full-time employees.

This position is based on-site at Merlin HQ in Boston, MA.

Once you're here, you'll enjoy a variety of on-site perks designed to make your workday enjoyable and convenient. These include catered lunches featuring a rotating menu of delicious options, an assortment of snacks to keep you fueled throughout the day, and a selection of beverages, including coffee, tea, and other drinks, to keep you refreshed.

Our goal is to create an environment where you can thrive both professionally and personally

About Merlin Labs

Merlin Labs is an aerospace company that develops autonomous flight technology for small aircraft. The company's technology is designed to enable small planes to fly themselves, reducing the need for human pilots and making air travel more efficient and accessible. The company was founded in 2018 and is based in Menlo Park, California.
Learn more about Merlin Labs
Size
50 employees
Industry
Founded
2018

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