Sr. OT System Integration Engineer

Challenge Manufacturing Company

$95K — $115K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Associate's degree in Electrical, Mechanical, Mechatronics, Computer, or Industrial Engineering.
  • 3+ years' experience in industrial OT system integration, SCADA, or IIoT deployments.
  • Expert-level experience with Ignition SCADA/IIoT software, including dashboard development and data integration.
  • Hands-on experience with MES, SCADA, IIoT, PLC/HMI systems, and robotics integration.
  • Proven experience in multi-plant standardization and deployment of OT systems.
  • Knowledge of industrial protocols and cybersecurity standards.
  • Strong analytical, problem-solving, and communication skills.

Responsibilities

  • Lead design and optimization of Ignition SCADA/IIoT platforms across plants.
  • Serve as primary subject matter expert for Ignition, integrating MES, SCADA, and robotics.
  • Establish cross-plant standardization of dashboards, KPIs, and system configurations.
  • Oversee multi-plant deployment projects for MES/SCADA and automation systems.
  • Validate, test, and commission system interfaces for reliable data exchange.
  • Collaborate with IT to ensure secure OT/IT connectivity and cybersecurity compliance.
  • Monitor integration KPIs such as uptime, data accuracy, and consistency.

Benefits

  • Mentoring opportunities for career development.
  • Exposure to cutting-edge OT technologies in automotive manufacturing.
  • Collaborative work environment with cross-functional teams.
  • Opportunities to influence best practices and system standards.
  • Active involvement in new vehicle program launches and plant expansions.
Full Job Description
Who We Want:

We are seeking an OT Systems Integration Engineer to lead the integration and standardization of OT systems across multiple automotive plants. This role will be the subject matter expert for Ignition SCADA/IIoT platforms, ensuring reliable data flow, cross-site standardization, and operational excellence. You will collaborate with Production, Engineering, IT, and OT teams to drive data-driven decision-making, predictive maintenance, and high-volume production support, while mentoring engineers and setting best practices for OT system integration.

What You Will Do:
  • Lead design, implementation, and optimization of Ignition SCADA/IIoT platforms across multiple plants.
  • Serve as the primary subject matter expert for Ignition, integrating MES, SCADA, IIoT sensors, robotics, and PLC/HMI systems.
  • Establish cross-plant standardization of dashboards, KPIs, alarms, reports, and system configurations.
  • Oversee multi-plant deployment projects for MES/SCADA, IIoT, robotics, and automation systems.
  • Validate, test, and commission system interfaces, ensuring accurate and reliable data exchange.
  • Collaborate with IT to ensure secure OT/IT connectivity, including adherence to cybersecurity standards.
  • Monitor integration KPIs such as uptime, data accuracy, latency, and cross-site consistency.
  • Develop SOPs, documentation, and best practices for standardized Ignition and OT deployment.
  • Mentor and train OT engineers, automation technicians, and plant personnel on Ignition and multi-site OT standards.
  • Lead initiatives to integrate OT data with analytics platforms, predictive maintenance tools, and quality systems.
  • Evaluate emerging OT and Ignition-related technologies and recommend adoption across sites.
  • Support new vehicle program launches and plant expansions with Ignition-based OT system integration.
  • Troubleshoot complex multi-plant system integration and data flow issues, ensuring rapid recovery and minimal production impact.
  • Collaborate with robotics and automation teams for Ignition integration with PLCs, HMIs, and industrial robots.

Required Qualifications:
  • Associates degree in Electrical, Mechanical, Mechatronics, Computer, or Industrial Engineering.
  • 3+ years' experience in industrial OT system integration, SCADA, or IIoT deployments.
  • Expert-level experience with Ignition SCADA/IIoT software, including dashboard development, scripting, alarms, and data integration.
  • Hands-on experience with MES, SCADA, IIoT, PLC/HMI systems, and robotics integration (Fanuc, ABB, Kawasaki, Rockwell).
  • Proven experience in multi-plant standardization and deployment of OT systems.
  • Knowledge of industrial protocols, OT/IT convergence, and cybersecurity standards.
  • Strong analytical, problem-solving, and communication skills.
  • Ability to lead projects, mentor engineers, and collaborate with cross-functional teams.

Preferred Qualifications:
  • Bachelor's degree in Data Analytics, Industrial Engineering, Computer Science, or related field.
  • 5+ years' experience in OT/automation system integration within automotive OEMs or Tier 1 suppliers.
  • Experience designing cross-plant dashboards, KPIs, and reporting frameworks in Ignition.
  • Familiarity with AI/ML applications for predictive maintenance and operational optimization.
  • Strong project management skills (PMP, Agile) for multi-site initiatives.
  • Expertise in integration with ERP (e.g., Plex), MES, SCADA, and IIoT systems.
  • Demonstrated success in automotive vehicle launches and high-volume production environments.

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