The Role
Xylem is seeking a Senior Manufacturing Engineer to lead the development, implementation, and continuous improvement of manufacturing processes that enhance productivity, quality, safety, and operational efficiency. This role is ideal for an experienced engineer who thrives on solving complex manufacturing challenges, optimizing production systems, and driving measurable business results.
You will work closely with Operations, Quality, Maintenance, Supply Chain, and Product Development teams to improve manufacturing performance, introduce new technologies, and ensure products are built efficiently and reliably.
What You'll Do:
Process Optimization & Continuous Improvement
- Design, implement, and improve manufacturing processes to increase productivity and product quality.
- Identify and eliminate production bottlenecks, waste, and inefficiencies.
- Drive Lean Manufacturing and process optimization initiatives to improve performance and reduce costs.
- Troubleshoot manufacturing issues and implement sustainable corrective actions.
Equipment & Manufacturing Systems
- Evaluate, select, and implement manufacturing equipment and technologies.
- Lead equipment installation, commissioning, validation, and startup activities.
- Support preventative maintenance strategies and resolve equipment-related issues.
- Partner with operations teams to maximize equipment reliability and efficiency.
Quality & Compliance
- Develop and maintain quality control plans and manufacturing standards.
- Conduct product and process audits to ensure compliance with quality requirements.
- Analyze production defects and implement corrective and preventive actions.
- Support compliance with safety, environmental, and industry regulations.
Project Leadership
- Lead manufacturing improvement projects from concept through implementation.
- Develop project plans, timelines, budgets, and resource requirements.
- Coordinate activities across Engineering, Quality, Operations, and Supply Chain teams.
- Monitor project performance and ensure successful execution.
Data-Driven Decision Making
- Analyze manufacturing and production data to identify trends and opportunities.
- Utilize statistical tools and process control methods to improve process capability.
- Prepare reports and recommendations for leadership teams.
- Drive business decisions through data analysis and measurable results.
Team Development
- Mentor and train engineers, technicians, and production personnel.
- Support knowledge sharing and continuous learning across the organization.
- Promote a culture of collaboration, accountability, and continuous improvement.
What You’ll Bring:
- Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or a related technical field.
- 5 plus years of experience in manufacturing engineering, process improvement, or industrial operations.
- Strong understanding of Lean Manufacturing principles and process optimization methodologies.
- Experience with CAD/CAM, PLM, or other manufacturing software tools.
- Knowledge of machining, assembly processes, materials selection, and manufacturing best practices.
- Experience using statistical methods for process control and quality improvement.
- Strong troubleshooting, analytical, and problem-solving skills.
- Excellent communication and project management capabilities.
Preferred Qualifications:
- Experience with PLCs, particularly Allen-Bradley systems.
- Lean Manufacturing and/or Six Sigma certification.
- Experience leading capital projects and manufacturing technology implementations.
- Experience working in high-volume or engineered-to-order manufacturing environments.
The estimated salary range for this position is $100K to $125K. Starting pay is dependent on multiple factors, such as skills, experience and work location, and is not typically at the top of the range. At Xylem we offer a competitive compensation package with a generous benefit package, including Medical, Dental, Vision plans, 401(k) with company contribution, paid time off, paid parental leave and tuition reimbursement.
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