Full Job Description
Job Title: Sr Manufacturing Engineer, New Product Development
Posting Start Date: 8/24/26
Job Description:
Job Overview
As a Senior Optical Manufacturing Engineer, you will play a pivotal role in launching new products, developing, and implementing manufacturing technologies, and driving continuous improvement across operations. You'll collaborate with Product Development, Operations, Quality, and other cross-functional teams to develop processes that support innovative new products while optimizing production, enhancing cost efficiency, and maintaining TE's commitment to quality and safety standards.
Job Requirements
• New Product & Process Development
• Execute deliverables for the NPD Phase Gate process.
• Provide DFM/DFA feedback during early product design stages.
• Conduct PFMEAs and implement high-risk mitigation strategies.
• Leverage ME tools to support development and qualification of manufacturing processes (e.g., capability studies, sample builds, FAIs).
• Collaborate on cost estimation for new product concepts.
• Ensure new process and equipment compliance with TE safety and ergonomic policies.
• Production Optimization
• Design, develop, and deploy equipment, tooling, and fixtures for fiber optic assemblies.
• Analyze and improve line layouts (material flow, ergonomics, waste reduction).
• Use Lean Manufacturing tools to reduce cost, improve quality, and increase throughput.
• Lead and support capital expenditure (CER) processes including justification and ROI analysis.
• Support root cause analysis using DMAIC, 5 Whys, 8D, and other problem-solving tools.
• Manufacturing Support
• Sustain and improve current manufacturing processes with a focus on fiber optic assemblies.
• Create and maintain manufacturing instructions, routings, and specifications for new product introduction.
• Support data collection and perform statistical analysis to ensure process control.
• Utilize statistical and DOE methods to develop and optimize new manufacturing processes.
• Work closely with quality teams to define process limits and manage material specs, aligning process capabilities with product requirements.
• Serve as a subject matter expert for fiber optic manufacturing processes across TE's global operations footprint.
What your background should look like
• Bachelor's degree in mechanical, Electrical, Optical, or Manufacturing Engineering.
• Experience in fiber optics, electrical connectivity, tooling design, or wire crimping technologies.
• Experience introducing new products as part of a project team.
• 5+ years of hands-on experience in a manufacturing environment, with at least 2 years related to fiber optic products.
• Experience with machine/process design and deployment into production.
• Strong analytical and problem-solving skills; hands-on and proactive approach.
• Familiarity with BOMs, routings, MES, and change management systems.
• Proficient in 3D CAD and Microsoft Office (Excel, Word, PowerPoint).
• Exposure to programming languages or systems used in MES/database management.
• Strong verbal and written communication skills; comfortable working in cross-functional and geographically distributed teams.
• Knowledge of Lean Six Sigma Manufacturing principles (Green or Black Belt certification preferred).
• Advanced degree (MS, MBA) is a plus.
Other Requirements
• U.S. citizenship or permanent residency (ITAR/EAR compliance).
• Ability to lift up to 35 lbs and work extended periods at a computer or on the production floor.
Competencies
SET : Strategy, Execution, Talent (for managers)
COMPENSATION
• Competitive base salary commensurate with experience: $102,700 - $154,000 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits
BENEFITS
• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
Job Locations:
1396 CHARLOTTE HWY
FAIRVIEW, North Carolina 28730
United States
Posting City: FAIRVIEW
Job Country: United States
Travel Required: 10% to 25%
Requisition ID: 154617
Workplace Type: Onsite
External Careers Page: Engineering & Technology