- IDENTIFICATION
Position Title: Controls Engineer
Supervisor: Senior Maintenance & Reliability Manager
Date Completed: 07/03/2025
Department: South Terminal Maintenance/Engineering
FLSA Classification: Exempt
Location(s): Site Wide
Status: Full-time
- PRINCIPAL ACCOUNTABILITIES (SUMMARY)
Reporting directly to the Senior Maintenance & Reliability Manager, the Controls Engineer serves as the controls system owner and is responsible for designing, programming, troubleshooting, and maintaining control systems site wide. This role plays a key part in supporting the overall manufacturing process by leading engineering changes, equipment upgrades, and cross-departmental initiatives. The Controls Engineer also assists with the implementation of new tools and processes and provides related training.
III. POSITION REQUIREMENTSEducation, Credentials, Licenses:
- Bachelor's (B.S.) degree in Electronics Technology, Automation, Mechatronics, or related field (or a combination of education and experience).
- Operating knowledge of Microsoft office software and working proficiency with handheld computer (i.e. Smartphone, Tablet/iPad).
Kind & Length of Experience:
- Minimum of 3 years of experience as a manufacturing or system integrator having worked with the following systems:
- Wonderware System Platform
- Rockwell Suite of Software: Studio 5000 / RS Logix 5000, Factory Talk
- Minimum of 3 years of experience designing, programming, and troubleshooting PLCs, preferably Allen-Bradley systems.
- coLOS, Maple and other software experience preferred.
- PERFORMANCE MEASURES AND STANDARDS
- Design and optimize PLC logic to support process improvements, ensuring systems meet operational and safety requirements.
- Interpret electrical schematics and control diagrams to guide system design and integration.
- Apply advanced diagnostic tools and data analysis to resolve complex control system issues.
- Design, configure, and maintain HMI, SCADA, and controls systems (e.g., Wonderware System Platform, Maple, manuFACT™,) to support operational transparency and efficiency.
- Support and maintain industrial networking systems (EtherNet/IP).
- Lead the planning and execution of control system integration for equipment upgrades and new installations.
- Drive compliance with change management procedures (MOC), including full documentation of changes and impacts.
- Develop and maintain structured backups and version control systems for all automation programs.
- Analyze and troubleshoot high-impact control issues across multiple manufacturing systems.
- Interpret manufacturing sequences and equipment functions to support effective system troubleshooting and integration.
- Support system design through a deep understanding of process sequencing, interlocks, and safety dependencies.
- Produce technical reports and recommendations based on data collection and trend analysis.
- Define process and control specifications by aligning project requirements with operational goals.
- Lead root cause investigations for chronic issues, driving permanent corrective actions.
- Provide technical direction and oversight for site-wide control and automation projects.
- Configure, replace, and maintain field devices, such as sensors, actuators, and VFDs.
- Evaluate and implement control system improvements that enhance reliability and efficiency.
- Collaborate to define control requirements for capital projects and automation initiatives.
- Ensure system designs and implementations adhere to applicable safety codes and site standards.
- Support functional safety system testing and basic troubleshooting of safety circuits.
- Participate in audits, inspections, and risk assessments related to control systems.
- Mentor and train employees to develop and improve their control system understanding and ability to troubleshoot control-related issues.
- Provide leadership and support for downtime events that require advanced controls expertise.
- Adhere to all Site Environmental, Health, Safety, and Security requirements, local, state, and federal regulations
- Maintain hazardous waste in accordance with all local, state, and federal regulations.
- Other duties as required.
Peter Cremer Training Required:- We will follow the company's written training program for this position.
Customer Service, Teamwork & Code of Conduct:- Maintain a safe, legal, and environmentally protective operation.
- Listen to our customers, suppliers, and employees.
- Respond quickly to customer concerns.
- Follow set guidelines for Good Manufacturing Practices (GMP), quality, and food safety requirements.
- Maintain training on applicable procedures in quality, GMP, and food safety.
- Report any food safety, security, and / or quality issues to management or the Hazard Analysis and Critical Control Points (HACCP) team to initiate action.
- Provide flexible and innovative strategies to support new business opportunities.
- Be cost effective in the utilization of our resources, thereby contributing to the profitability of Peter Cremer North America, LP and our customers.
- Strive for continuous improvement.
- Willing and eagerness to learn.
- Maintain positive "Can Do" attitude.
