12+ years in Manufacturing Quality, Plant Quality, Supplier Quality, Product Quality, or Reliability Engineering.
Proven track record in high-volume manufacturing quality improvements.
Deep knowledge of Quality Management Systems (QMS) and ISO standards.
Hands-on experience with Root Cause Analysis methodologies like 8D and 5 Why.
Expertise in implementing Corrective and Preventive Actions (CAPA).
Familiarity with APQP, PPAP, DFMEA, PFMEA, and Control Plans.
Strong analytical skills for assessing customer complaints and production non-conformities.
Responsibilities
Lead quality activities across high-volume manufacturing and assembly operations.
Develop and maintain Quality Management Systems (QMS) per ISO standards.
Drive continuous quality improvement initiatives to minimize defects and complaints.
Conduct structured Root Cause Analysis using various problem-solving methodologies.
Implement and verify effectiveness of Corrective and Preventive Actions (CAPA).
Collaborate with cross-functional teams to resolve quality and reliability issues.
Monitor manufacturing processes and establish quality controls to meet specifications.
Benefits
Opportunity to lead quality initiatives in a dynamic manufacturing environment.
Engagement with cross-functional teams for collaborative problem-solving.
Access to continuous improvement methodologies like Lean and Six Sigma.
Involvement in high-impact projects that enhance product quality and reliability.
Professional development opportunities in quality management and engineering.
Full Job Description
Roles & Responsibilities:
Lead manufacturing, plant, product, supplier, and reliability quality activities across high-volume manufacturing and assembly operations.
Develop, implement, and maintain Quality Management Systems (QMS) in accordance with applicable ISO standards and company requirements.
Drive continuous quality improvement initiatives across manufacturing processes to reduce defects, scrap, rework, and customer complaints.
Perform structured Root Cause Analysis using 8D, 5 Why, Fishbone Diagram, and other problem-solving methodologies.
Lead the development and implementation of Corrective and Preventive Actions (CAPA) and verify their effectiveness.
Support and manage APQP, PPAP, DFMEA, PFMEA, Control Plans, and Product Development Quality activities.
Analyze customer complaints, warranty claims, field failures, production non-conformities, and internal quality issues to identify root causes and implement corrective actions.
Collaborate with Design Engineering, Manufacturing, Operations, Supply Chain, Production, and Supplier teams to resolve quality and reliability issues.
Lead continuous improvement programs using Lean Manufacturing, Six Sigma, Kaizen, Poka-Yoke, and other quality improvement methodologies.
Develop and maintain SPC, MSA, FMEA, Control Plans, Process Audits, Risk Assessments, and other quality documentation.
Monitor manufacturing processes and establish appropriate quality controls to ensure products meet customer and engineering specifications.
Conduct supplier quality audits, supplier assessments, and supplier development activities.
Work with suppliers to identify quality issues, establish corrective actions, and improve supplier performance.
Review and interpret engineering drawings, specifications, GD&T requirements, CAD data, and product documentation.
Support manufacturing processes including machining, fabrication, assembly, casting, welding, electrical assembly, and process manufacturing.
Lead quality investigations involving process deviations, non-conforming materials, production defects, and product failures.
Establish and monitor key quality metrics and prepare quality reports, dashboards, and management presentations.
Lead cross-functional quality teams and coordinate activities among quality engineers, inspectors, technicians, manufacturing engineers, suppliers, and operations personnel.
Preferred Experience:
Minimum 12+ years of experience in Manufacturing Quality, Plant Quality, Supplier Quality, Product Quality, or Reliability Engineering.
Proven experience driving quality improvements in high-volume manufacturing and assembly environments.
Strong understanding of Quality Management Systems (QMS), ISO standards, and manufacturing quality processes.
Hands-on experience in Root Cause Analysis using methodologies such as 8D, 5 Why, Fishbone Diagram, or similar structured problem-solving tools.
Experience implementing and sustaining Corrective and Preventive Actions (CAPA).
Strong knowledge of APQP, PPAP, DFMEA, PFMEA, Control Plans, and Product Development Quality processes.
Experience analyzing customer complaints, warranty claims, field failures, and production non-conformities.
Ability to work effectively with Design, Manufacturing, Supply Chain, Operations, and Supplier teams to resolve quality issues.
Experience leading continuous improvement initiatives using Lean Manufacturing, Six Sigma, Kaizen, Poka-Yoke, or equivalent methodologies.
Strong understanding of manufacturing processes such as machining, fabrication, assembly, casting, welding, electrical assembly, or process manufacturing.
Experience with supplier quality management, supplier audits, and supplier development activities.
