U.S. Citizenship with ability to obtain Secret Clearance
Bachelor's degree in Mechanical Engineering; Master's preferred
8+ years of mechanical design and engineering experience
Proficiency in CAD software (SolidWorks) and FEA tools
Strong understanding of GD&T and tolerance analysis
Experience in aerospace, defense, or RF systems
Hands-on experience with various manufacturing processes including CNC machining and additive manufacturing
Responsibilities
Lead mechanical design of complex electronics enclosures from concept to production
Design and optimize EMI/RF shielding and enclosure architecture
Develop RF-transparent radome and window designs balancing performance and durability
Create mechanical and thermal solutions for high-density electronics
Design for extreme environmental conditions and select appropriate materials
Perform mechanical analysis and engineering calculations
Mentor junior engineers and contribute to engineering standards
Benefits
Collaborative work environment with cross-functional teams
Opportunities for mentorship and professional development
Involvement in innovative projects with cutting-edge technology
Hands-on experience with prototype development and testing
Contribution to continuous improvement initiatives
Full Job Description
The Senior Mechanical Engineer is responsible for leading the design, development, analysis, and testing of mechanical systems and components. This is a hands on role, that is essential in leading full product lifecycle from concept through production and ensures designs meet technical, quality, and regulatory requirements. The Senior Mechanical Engineer collaborates cross-functionally, mentors junior engineers, and contributes to continuous improvement and innovation initiatives.
Essential Duties and Responsibilities:
Lead the mechanical design of small, complex electronics enclosures from concept through production.
Design and optimize EMI/RF shielding, including enclosure architecture, seams, joints, gaskets, interfaces, and grounding strategies.
Develop RF-transparent radome and RF window designs, balancing electromagnetic performance with mechanical strength, environmental durability, manufacturability, and appearance.
Develop mechanical and thermal solutions for high-density electronics, including conduction cooling, heat spreading, heat sinks, thermal interfaces, and passive cooling strategies.
Design for demanding environmental conditions, including water ingress, dust, vibration, shock, temperature extremes, corrosion, and outdoor exposure.
Select appropriate materials, coatings, finishes, seals, gaskets, adhesives, and joining methods for demanding applications.
Perform mechanical analysis and engineering calculations, including thermal, structural, tolerance, and vibration analysis as appropriate.
Create detailed 3D CAD models, drawings, assemblies, and engineering documentation.
Work directly with prototype shops, suppliers, and manufacturing partners to develop and refine designs.
Build and test prototypes, investigate failures, and drive design improvements.
Participate in environmental, EMI/EMC, RF, thermal, and mechanical qualification testing.
Mentor junior mechanical engineers and provide technical leadership on complex design problems.
Contribute to engineering standards, design methodologies, and product development processes.
Preferred Qualifications:
Must be a U.S. Citizen with the ability to obtain Secret Clearance.
Bachelor's degree in Mechanical Engineering or related field, Master's degree preferred.
8+ years of mechanical design and engineering experience, developing & designing electromechanics experience preferred.
Proficiency in CAD software (SolidWorks) FEA and thermal analysis tools.
Demonstrated understanding of GD&T, tolerance analysis, mechanical drawings, and configuration-controlled engineering.
Experience with structural and/or thermal analysis tools, such as Solidworks Simulation or ANSYS.
Strong understanding of materials, manufacturing processes, and mechanical systems.
Excellent problem-solving, communication, and documentation skills.
Experience in aerospace, defense, RF systems, or high-precision manufacturing.
Demonstrated hands on experience with die casting, CNC machining, sheet metal, composite molding and additive manufacturing.
Advanced proficiency with full cycle 3D printer protype builds.
Demonstrated ability working in cross-functional development teams
