What We Need: We are looking for a
Senior Industrial & Process Engineer. You will serve in a key position driving operational excellence across our core molding disciplines: open fiberglass reinforced plastic (FRP), reaction injection molding (RIM) clamping, and resin infusion systems.
You will lead high-impact process developments focused on safety, quality, delivery, and cost (SQDC). This role heavily commands a strong mastery of motion-time studies, advanced tooling lifecycles, and aggressive mold cycle-time reduction. This position will offer a strong career growth track at a well-established manufacturing company. This position will be on-site in Hanover, PA
Key Responsibilities - Mold Cycle Time & Process Optimization: Analyze, document, and refine manufacturing parameters to shorten cycle times for open FRP cure profiles, RIM clamp intervals, and resin infusion velocities without losing structural part integrity.
- Motion & Time Studies: Conduct rigorous labor and motion time studies (utilizing MTM/MOST or standard data frameworks) on manual layup, vacuum bagging, and demolding sequences to strip out non-value-added steps and set accurate production standards.
- Tooling Lifecycle Management: Oversee the complete lifecycle of composite and hard tooling assets-from engineering release and initial tryouts to preventative maintenance and mold preservation.
- SMED & Changeover Reductions: Champion Single-Minute Exchange of Die (SMED) workshops to minimize changeover windows for complex RIM clamps and heavy infusion tools, significantly boosting tool rotation efficiency.
- New Product Development (NPD) Support: Partner with the customer during New Product Development via Process FMEA (PFMEA) and Design for Manufacture (DFM) actions to ensure seamless production launches.
- Lean & Culture Leadership: Actively drive continuous improvement initiatives (5S, Kaizen, Six Sigma) during daily factory floor SQDC huddles. Teach and mentor production personnel on updated process standards and work instructions.
Requirements
What Makes You Qualified: - Bachelor of Science degree in Industrial, Manufacturing, Mechanical, or Plastics/Tool Engineering or equivalent experience
- 5-10 years of direct manufacturing experience, specifically working within advanced composites or plastics processing (Open Mold, RIM, and Infusion required).
Must Haves: - Tooling Background: Strong technical background in mold construction, gelcoat/surface repairs, vacuum integrity troubleshooting, and mechanical or hydraulic clamp mechanisms.
- Technical Software: High proficiency in CAD systems (AutoCAD/SolidWorks) for work-cell design and layout manipulation. Experience with resin flow or thermal simulation software is a major asset.
- Core Skills: Mastery of standard data time systems, root-cause failure analysis (RCFA), print/drawing interpretation, and a robust understanding of polymer/resin behavior.
So, What's in It for You? - Benefits including Medical, Dental, Vision, STD, LTD, AD&D, Life and 401(k)
- A culture of Optimism, Respect, Transparency, Inclusion, Servant Leadership, Purposeful Engagement, Accountability, Mutual Benefit, and Self-Actualization
- Paid Time Off (PTO)
- 9 paid holidays and 1 personal day
