Ghafari Associates LLC

Senior Industrial Engineer - Material Flow

Ghafari Associates LLC$85K — $110K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • BS degree in Engineering preferred; a Master's is a plus.
  • 8+ years of experience with a focus on automotive assembly and material flow.
  • Expertise in Materials Planning & Logistics and production floor management.
  • Proficiency in Microsoft Office suite and familiarity with labor standards systems.
  • Strong analytical skills with the ability to apply lean principles.

Responsibilities

  • Lead process improvement studies to enhance efficiency.
  • Collect and analyze operational data for validation and documentation.
  • Support layout engineers in optimizing market and flow designs.
  • Conduct materials management analyses for effective storage and flow.
  • Assist clients in applying lean principles to boost productivity.
  • Identify root causes of problems using problem-solving methodologies.
  • Guide project teams to meet project goals and support project managers.

Benefits

  • Health and wellness benefits available.
  • Opportunity for professional development and training.
  • Support for travel expenses related to project sites.
Full Job Description
Job Description:

General Summary:

The Senior Project Engineer - Industrial Engineering will develop methods to increase productivity, improve efficiency, reduce waste, and manage operations more effectively. Experience in automotive assembly plants will be very beneficial in this role.

Essential Job Functions:

Provide industrial engineering analysis, typically in a lead role while occasionally managing smaller projects, to:
  • Perform process improvement studies to develop more efficient processes and operations.
  • Observe operations, collect data, and perform process validation and maintain necessary documentation.
  • Demonstrate significant knowledge of automotive material flow from docks to the point of fit.
    • Spend time on the plant floor to learn current processes.
    • Support layout engineers with market and flow design improvements.
  • Develop materials management analysis which may include:
    • Storage analysis and layouts for warehouse and market areas
    • Material flow analyses to improve material movement through facilities
    • Dock utilization analyses to determine quantities, types, and locations of shipping/receiving docks
    • Estimated labor and material handling equipment requirements
  • Assist clients in increasing productivity within their processes and operations by applying lean principles.
  • Use various problem-solving methodologies to identify the root causes of problems so that process improvements can be developed/recommended to eliminate the root causes.
  • Perform cost studies, economic comparisons, and justification analysis.
  • Confer with customers to implement plans and recommendations.
  • Guide the project team members and support the project manager in achieving project goals.
  • Support the development of various reports and presentation materials for presentations, and lead presentations as needed.
  • Support and work with many different levels within the organization.


Employment Qualifications:

Education:
  • BS degree in Engineering from an accredited university preferred. A Master's Degree is also preferred, but not required. Will consider years of experience in lieu of degree requirements.


Experience:
  • Materials Planning & Logistics (MP&L) / Material Flow Production floor experience/management preferred.
  • Significant knowledge of automotive material flow from docks to the point of fit.
  • 8 or more years of progressively more responsible previous experience.


Skills/Competencies:
  • Among the skills and competencies that will contribute to success in this position are:
    • Creativity
    • Critical thinking
    • Listening skills
    • Math/data analysis skills
    • Problem-solving skills
    • Communication skills
    • Writing skills
  • Proficiency with the Microsoft Office suite of software
  • Proficiency/certification with predetermined labor standards systems (MTM, MOST, MODAPTS, etc.) is a plus
  • Able to travel to project sites

About Ghafari Associates LLC

Ghafari Associates LLC is an architecture and engineering firm that provides design, engineering, and construction services to clients in a variety of industries. The company was founded in 1982 and is headquartered in Dearborn, Michigan. Ghafari Associates has completed projects in over 30 countries and has worked with clients such as General Motors, Ford, and Boeing. The company's mission is to create innovative and sustainable solutions that enhance the built environment and improve people's lives.
Learn more about Ghafari Associates LLC
Size
1,000 employees
Industry
Founded
1982

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